Page 2 - Warranty; More Information
2 This manual has been prepared for the owner and operators of JJ-6CSX and JJ-6CSDX Woodworking Jointers. Its purpose, aside from machine operation, is to promote safety through the use of accepted correct operating and maintenance procedures. Completely read the safety and maintenance instructions ...
Page 3 - Table of Contents
3 Table of Contents Warranty ........................................................................................................................................................ 2 Table of Contents .....................................................................................................
Page 4 - not
4 Warnings 1. Read and understand the entire owner's manual before attempting assembly or operation. 2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with all of these warnings may cause serious injury. 3. Replace the warning labels if they become obscu...
Page 6 - On-Off Switch Padlock
6 39. Move the hands in an alternate motion from back to front as the work continues through the cut. Never pass the hands directly over the cutter knife. As one hand approaches the knives remove it from the stock in an arc motion and place it back on the stock in a position beyond the cutter knife ...
Page 7 - Model
7 Introduction This manual is provided by WMH Tool Group covering the safe operation and maintenance procedures for\ Models JJ-6CSX and JJ-6CSDX Jointers. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown...
Page 8 - Unpacking; Shipping Contents; Tools Included for JJ-6CSX
8 Unpacking Open shipping container and check for shipping damage. Report any damage immediately to your distributor and shipping agent. Do not discard any shipping material until the Jointer is assembled and running properly. Shipping Contents Note: This unit is shipped in two cartons. Stand Carton...
Page 9 - Assembly; Unpacking and Cleanup; Cutterhead knives are; Installing Bed to Stand
9 Assembly Unpacking and Cleanup 1. Carefully finish removing all contents from both shipping cartons. Compare contents of the shipping cartons with the list of contents above. Place parts on a protected surface. 2. Report any shipping damage to your local distributor. 3. Clean all rust protected su...
Page 12 - Electrical; Grounding Instructions; protect the operator from electric shock.
Electrical Grounding Instructions This jointer must be grounded while in use to protect the operator from electric shock. In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an...
Page 13 - Extension Cords; Adjustments; Drive Belt Tension; Fence Movement; To slide fence forward or backward; To tilt fence forward; To tilt fence backward
13 Extension Cords Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your machine will draw. An undersized cord will cause a drop in the line voltage resulting in power loss and overheating. Table 1 shows the correc...
Page 14 - Fence Stop Adjustments; 0o Fence Adjustment
14 Fence Stop Adjustments Periodically check the 90° and 45° backward (135°) tilt accuracy of the fence with an angle measuring device, such as an adjustable square or machinist’s protractor. 90º Fence Adjustment Referring to Figure 13: The 90º stop is controlled by the stop bolt (E) and the stop bl...
Page 15 - Infeed Table Depth Stop; Gib Adjustment
15 Infeed Table Depth Stop Referring to Figure 17: The infeed table depth stop (A) limits the depth of a cut (set by adjusting the infeed table handwheel) to a maximum depth of 1/8”. For normal operations, the depth of cut should never exceed 1/8", except for rabbetting operations. If a rabbetin...
Page 17 - Planer knives are dangerously
17 Replacing Knives (JJ-6CSX) Planer knives are dangerously sharp. Use extreme caution when inspecting, removing, sharpening, or replacing knives into the cutterhead. Failure to comply may cause serious injury. 1. Disconnect machine from the power source. 2. Remove blade guard by turning the knob (A...
Page 20 - Setting Knives for Rabbeting and Nicks
20 Replacing Knives (JJ-6CSDX) Planer knives are dangerously sharp. Use extreme caution when inspecting, removing, sharpening, or replacing knives. Failure to comply may cause serious injury. To remove and replace a knife (Refer to Figure 29): 1. Remove four gib screws (A) with a 4mm hex wrench. 2. ...
Page 21 - Determining Correct Table Height
21 Determining Correct Table Height When you receive the jointer, the knives have been pre-set at the factory. However, the height and parallelism of the knives with the outfeed table should be checked, and any needed adjustments made, before putting the jointer into operation. The outfeed table and...
Page 22 - Important
22 Operating Controls 1. Hand Wheel for Outfeed Table 2. Outfeed Table 3. Fence 4. Fence Adjustment Handle 5. Cutter Guard 6. Infeed Table 7. Hand Wheel for Infeed Table 8. On/Off Switch Operation Important : If you are inexperienced at jointing, use scrap pieces of lumber to check settings and get ...
Page 23 - Hand Placement; Never pass hands directly over; Surfacing; Always use a hold down or; Edge Jointing
23 Hand Placement Never pass hands directly over the cutterhead. At the start of the cut, the left hand holds the workpiece firmly against the infeed table and fence while the right hand pushes the workpiece in a smooth, even motion toward the cutterhead (Figure 34). After the cut is under way, the ...
Page 24 - Rabbeting; A rabbet cut requires removal; Jointing Short or Thin Work
24 Rabbeting A rabbet is a groove cut along the edge of a board. See Figure 37. The width and thickness of the wood to be rabbeted depends upon the width and length of the rabbet. However, never rabbet a piece of wood less than 12” long. Note: The knives must be extended beyond the cutterhead by 1/3...
Page 25 - Beveling; Although the fence may be; Direction of Grain; Maintenance; Blade Care; Sharpening the Knives; Failure to comply may cause serious injury!
25 Beveling To cut a bevel, lock the fence at the required angle and run the work piece across the knives while keeping it firmly against the fence and tables. Several passes may be necessary to achieve the desired result. Although the fence may be tilted in or out for a bevel cut, it is recommended...
Page 26 - Cutterhead Removal; Blades in the cutterhead are
26 Cutterhead Removal The entire cutterhead assembly may be removed for cleaning or for bearing and blade replacement. Some woodworkers keep a spare cutterhead with replacement blades should the original cutterhead have to be repaired. Blades in the cutterhead are sharp! Use extreme caution when han...
Page 27 - Trouble Probable
27 13. To re-install the cutterhead, reverse the above steps. Note: Make sure that the fence base casting is level with the Outfeed table when securing. Lubrication Use a good grade of light grease on the steel adjusting screws located in the raising and lowering mechanisms of the work tables. O...
Page 28 - Troubleshooting Mechanical and Electrical Problems
28 Troubleshooting Mechanical and Electrical Problems Trouble Probable Cause Remedy No incoming power. Verify unit is connected to power, on-button is pushed in completely, and stop-button is disengaged. See page 24. Building circuit breaker trips or fuse blows. Verify that jointer is on a circuit o...
Page 29 - Optional Accessories; Ordering Replacement Parts
29 Trouble Probable Cause Remedy Machine will not start/restart or repeatedly trips circuit breaker or blows fuses. On/off switch failure. If the on/off switch is suspect, you have two options: Have a qualified electrician test the switch for function, or purchase a new on/off switch and establish i...
Page 30 - Fence – Parts All Models; Description
30 Fence – Parts All Models Index No. Part No. Description Size Qty. ................. JEJ-FW .................... Fence Assembly Complete (JJ-6CSX) ................ .................................... 1 ................. JJ6CSDX-FAC ......... Fence Assembly Complete (JJ-6CSDX).............. .........
Page 31 - Fence – Assembly All Models
Page 32 - Stand – Parts All Models
32 Stand – Parts All Models Index No. Part No. Description Size Qty. 1 ............... JI-Y01W ................... Stand Body........................................................... .................................... 1 2 ............... JI-Y01AW ................. Access Cover .....................
Page 33 - Stand – Parts and Assembly All Models
33 Stand – Parts and Assembly All Models 45 ............. TS-0561031 ............. Hex Nut ................................................................ 3/8”-16......................... 1 46 ............. JC-M05 .................... Door Latch.........................................................
Page 34 - Bed – Parts All Models
34 Bed – Parts All Models Index No. Part No. Description Size Qty. 1 ............... JI-T01W ................... Base ..................................................................... .................................... 1 2 ............... JI-T02W ................... Front Table (JJ-6CSX) ........
Page 36 - Cutterhead – Parts and Assembly JJ-6CSX
36 Cutterhead – Parts and Assembly JJ-6CSX Index No. Part No. Description Size Qty. ................. JEE-C01A ................ Cutterhead Assembly (Index #s 1-14) ................. .................................... 1 1 ............... JC-C06 ..................... Hex Screw .........................
Page 37 - Cutterhead – Parts and Assembly JJ-6CSDX
37 Cutterhead – Parts and Assembly JJ-6CSDX Index No. Part No. Description Size Qty. ................. JJ6CSDX-CA ........... Cutterhead Assembly (Index #s 1-15) ................. .................................... 1 1 ............... JJ6CSDX-101 .......... Special Button Head Socket Screw ..........
Page 38 - Wiring Diagram – All Models; ELECTRICAL SCHEMATIC - 115V
38 Wiring Diagram – All Models WHITE BLACK BLACK WHITE GREEN GREEN GROUND 300MFD 125 VAC ELECTRICAL SCHEMATIC - 115V RED YELLOW BLACK WHITE BLACK WHITE GREEN GREEN ELECTRICAL SCHEMATIC - 230V GROUND BLACK WHITE GREEN BLACK WHITE GREEN WHITE BLACK WHITE RED YELLOW BLACK 300MFD 125 VAC START STOP STOP...
Page 39 - Notes
Page 40 - WMH Tool Group
40 WMH Tool Group 2420 Vantage Drive Elgin, Illinois 60123 Phone: 800-274-6848 www.wmhtoolgroup.com
