Page 3 - MAW
i REVISION REVISION DATE MADE BY APPLICABLE ECN DETAILS D 02-26-04 MAW 6742 Added 10U installation pictures and the 10U description to theapplicable parts. Converted manual to new design.
Page 5 - iii
iii TABLE OF CONTENTS SECTION DESCRIPTION PAGE I. SPECIFICATION INFORMATION Operating & Electrical Requirements 2 10A Dimensions 3 10AB/10APRB/10U Dimensions 4 Table Dimensions 5 II. INSTALLATION/OPERATION INSTRUCTIONS Visual Inspection/Unpacking the Dishmachine 7 Leveling the Dishmachine/Instal...
Page 7 - SPECIFICATION INFORMATION
Page 9 - All dimensions in inches.; TOP VIEW
3 SECTION 1: SPECIFICATION INFORMATION 10A DIMENSIONS NOTES: A - Water inlet 1/2” NPT. Plumbing can be directed either left orright.B - Drain connection 1 1/2” NPTC - Electrical connectionD - Clearance for dishes: 10” (10A 4” shorter hood)14” (10A standard hood)19” (10A 5” higher hood) E - Machine h...
Page 10 - SECTION 1: SPECIFICATION INFORMATION
4 SECTION 1: SPECIFICATION INFORMATION 10AB/10APRB/10U DIMENSIONS NOTES: A - Water inlet 1/2” NPT. Plumbing can be directed either left orright.B - Drain connection 1 1/2” NPTC - Electrical connectionD - Clearance for dishes: 10” (10U/10AB/10APRB 4” shorter hood)14” (10A/10AB/10APRB standard hood)19...
Page 11 - Legend; A - 10” High backsplash, 2” turnback at 45
5 SECTION 1: SPECIFICATION INFORMATION 10 SERIES TABLE DIMENSIONS 10 1X PACKAGE 10 2X PACKAGE 10 3X PACKAGE Legend A - 10” High backsplash, 2” turnback at 45 B B - 3” High, 1 1/2” diameter rolled edgeC - Scrap blockD - Scrap basket with slide barsE - 20” x 20” x 5” deep pre-rinse sinkF - Heavy duty ...
Page 13 - Before installing the unit, check the; do not; throw away the container. The dishmachine; UNPACKING THE DISHMACHINE:
7 SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS Jackson MSC Inc. provides technical support for all of the dishmachines detailed in this manual. We strongly recommend thatyou refer to this manual before making a call to our technical support staff. Please have this manual ...
Page 14 - The dishmachine is designed to operate while being level.; INSTALLING THE DISHMACHINE:; With the machine base set in place,; INSTALLING THE VACUUM BREAKER & PLUMBING:; Ease
8 SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS LEVEL THE DISHMACHINE: The dishmachine is designed to operate while being level. This is important to prevent any damage to the machine during operation and to ensure thebest results when washing ware. The unit comes with adj...
Page 15 - Insert internal vacuum; INSTALLING THE HOOD ASSEMBLY:; Make sure there are two “O-
9 SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS ALIGNING THE MACHINE: Adjust the machine base to line up hole in table with hole in support block (Fig. 11). (Fig. 11) INSTALLING THE INTERNAL VACUUM BREAKER: Insert internal vacuum breaker pipe into hood support block pin en...
Page 16 - Ensure that the power switch is in the OFF position
10 SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS PLUMBING THE DISHMACHINE: All plumbing connections must comply with all applicable local, state, and national plumb- ing codes. The plumber is responsible for ensuring that the incoming water line is thoroughly flushed prior...
Page 18 - Ensure that the wash and rinse arms are installed and secure.; DAILY MACHINE PREPARATION:
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS OPERATION INSTRUCTIONS PREPARATION: 1. Ensure that the pump intake strainer (1) and basket overflow strainer (2) areinserted and tight. 2. Ensure that the wash and rinse arms are installed and secure. 3. Remove all solid wastes in order to avoid obstruc...
Page 20 - PREVENTATIVE MAINTENANCE
Page 21 - To remove all lime and corrosion deposits.
15 SECTION 3: PREVENTATIVE MAINTENANCE PREVENTATIVE MAINTENANCE Proper maintenance of your Jackson dishmachine will insure optimum service with a minimum of down time. 1. To delime the booster tank. a. Remove the support pipe nut and lift the whole hood assembly away from the unit.b. Loosen the fitt...
Page 22 - SERVICE PROCEDURES
Page 24 - points toward the drive motor.
18 SECTION 4: SERVICE PROCEDURES TIMER FOR 10 DISHMACHINES GENERAL DESCRIPTION : The timer is a self-contained (frame mounted) timer of the repeating cycle type. It is mounted on the control panel of the control box, to control the automatic functions of the machine. It consists of a clock motor whi...
Page 25 - SECTION 4: SERVICE PROCEDURES; inoperable until master switch is turned “on”.; REPLACEMENT OF SWITCHES IN CONTROL PANEL:
19 SECTION 4: SERVICE PROCEDURES FUNCTION OF SWITCHES, CIRCUIT BREAKER & INDICATING LIGHTS\REPLACEMENT OF SWITCHES FUNCTION OF SWITCHES, CIRCUIT BREAKER & INDICATING LIGHTS: CIRCUIT BREAKER: Rated 15 amps, controls power to the control circuit only, I.E. timer, relays, solenoid valve, water ...
Page 26 - Wash Thermostat
20 SECTION 4: SERVICE PROCEDURES THERMOSTAT ADJUSTMENT THERMOSTAT ADJUSTMENT: The thermostat can be adjusted by turning screw #1 (see diagram) on the thermostat housing cover. (Remember the preset setting i n case the problems are elsewhere in the control circuit.) A clockwise rotation is used toobt...
Page 27 - CHECKOUT OF HEATER SYSTEM FOR RINSE TANK (Refer to drawing)
21 SECTION 4: SERVICE PROCEDURES RINSE TANK HEATER SYSTEM The rinse tank heater system is electrically connected in the circuit and is controlled by a heat switch (mounted on the front panel)and a thermostat (mounted near the right front leg underneath) which activates the coil on the heat relay, mo...
Page 28 - CHECKOUT OF HEATER SYSTEM FOR WASH TANK (Refer to drawing)
22 SECTION 4: SERVICE PROCEDURES WASH TANK HEATER SYSTEM The wash tank heater control system is electrically connected in the circuit to operate on 208-230 Volts. The heat circuit is controlledby a heat switch (mounted right front panel), water level control (mounted top inside control box), and the...
Page 30 - Water Level Control Board
24 SECTION 4: SERVICE PROCEDURES WATER LEVEL CONTROL (AS USED ON AN APRB) WATER LEVEL CONTROL: The water control is used on this machine in conjunction with a sensing probe, to detect the water level in the rinse tank, and to control the automatic refilling of it. When the water level decreases as t...
Page 32 - TROUBLESHOOTING SECTION
Page 34 - Faulty. Checkout and remove for motor repair if necessary.; Problem: Water flow near rinse tank indicating leak.
28 SECTION 5: TROUBLESHOOTING COMMON PROBLEMS Problem: Rinse water temperature too low (less than 180°F). 1. Incoming water temperature under required 140°F. Check incoming water temperature by first turning off heat switch, thendrain the machine wash tub. Next, with the master switch, push the fill...
Page 35 - Lights faulty or poor connection. Replace or correct connection.; Problem: Wash tub water level continuously lowers.
29 SECTION 5: TROUBLESHOOTING COMMON PROBLEMS Problem: Hood scrapes when opened. 1. Machine not level. Make sure rim of dishwasher tight up against table all around by loosening or tightening bullet feet onmachine and table.2. Hood not centered. Remove upper spray head assembly and insert a 1/2” by ...
Page 36 - ASSEMBLY PARTS
Page 37 - SECTION 6: ASSEMBLY PARTS; ITEM; REAR VIEW ASSEMBLY
31 SECTION 6: ASSEMBLY PARTS 10A ASSEMBLY ITEM QTY DESCRIPTION Mfg. No. 1 1 Hood Assembly N/A 2 1 Control Box Support Bracket 5700-000-24-76 3 1 Shroud 5700-000-24-77 4 4 Bullet Feet 5340-108-01-03 5 1 Complete Control Box Assembly N/A 6 1 Vacuum Breaker Assembly N/A 7 1 Motor and Pump Assembly 5700...
Page 38 - FRONT VIEW ASSEMBLY
32 SECTION 6: ASSEMBLY PARTS 10AB/10APRB/10U ASSEMBLY ITEM QTY DESCRIPTION Mfg. No. 1 1 Hood Assembly N/A 2 1 Motor and Pump Assembly 5700-002-60-91 2a 1 Motor and Pump Assembly (APRB Only) 5700-002-60-91 3 1 Shroud, without holes for gauges 5700-000-24-77 3 1 Shroud, with holes for gauges 5700-002-...
Page 39 - APRB only
33 SECTION 6: ASSEMBLY PARTS CONTROL BOX ASSEMBY 2, 3, 4, 5 1 6 6 14 18, 19, 20, 10 30 31 4 7, 8, 9, 10, 11 5 16 17 29 24, 25, 9, 10, 11 26, 27, 28 32, 4 1 12 13 6 15 21, 22, 23 21, 22, 23 14 APRB only The complete Control Box attaches to the Control Box Support Bracket with 2 of each item: Locknut,...
Page 42 - Hose 2” ID x 3” OD, EPDM
36 SECTION 6: ASSEMBLY PARTS ORDERING REPLACEMENT CONDUIT & FITTINGS/HOSE & TUBING Jackson dishmachines come with a wide variety of conduit and fittings for use in routing the wires of the machine. The list belowprovides for most of stock of such items. When ordering, remember that Jackson d...
Page 45 - Refer to Thermostat Housing; Shown with APRB Motor
39 SECTION 6: ASSEMBLY PARTS BOTTOM VIEW ASSEMBLY (10APRB SHOWN FOR REFERENCE) 9 7, 8 Refer to Thermostat Housing Assembly Page Refer to Pump & Motor Assembly Page 14, 8 15 16, 17 1 2, 3 4 5, 6 10, 11, 12, 13 Wash tank section Shown with APRB Motor
Page 46 - Decal, Wash and Rinse Temperature
40 SECTION 6: ASSEMBLY PARTS BOTTOM VIEW ASSEMBLY (10APRB SHOWN FOR REFERENCE) (CONTINUED) ITEM QTY DESCRIPTION Mfg. No. 1 1 Shroud, (Without Holes For Gauges) 5700-000-24-77 1 1 Shroud, (With Holes For Gauges) 5700-002-60-36 2 2 Gauge, Temperature 6685-111-68-48 3 1 Decal, Wash and Rinse Temperatur...
Page 49 - Complete Motor and Pump Assembly (2 for APRB units)
43 SECTION 6: ASSEMBLY PARTS PUMP AND MOTOR ASSEMBLY ITEM QTY DESCRIPTION Mfg. No. 1 Complete Motor and Pump Assembly (2 for APRB units) 5700-002-60-91 1 1 Motor, 115/230 Volt, 1/2 HP, 1 PH, 60 HZ 6105-101-65-00 2 1 Flange, Motor Mounting, Epoxied and Painted 5700-002-60-97 3 1 Seal, Crane 5330-300-...
Page 50 - Thermostat Box Weldment
44 SECTION 6: ASSEMBLY PARTS THERMOSTAT HOUSING ASSEMBLY ITEM QTY DESCRIPTION Mfg. No. 1 1 Thermostat Box Weldment 5700-000-59-70 2 1 Front and Bottom, Thermostat Box 5700-001-21-23 3 1 Bushing, Snap in 5975-210-09-00 4 1 Thermostat, Rinse (Not used on 10A) 5930-510-02-00 5 1 Thermostat, Wash 5930-5...
Page 51 - 0AB/10APRB/10U Incoming Plumbing Assembly
45 SECTION 6: ASSEMBLY PARTS INCOMING PLUMBING ASSEMBLIES ITEM QTY DESCRIPTION Mfg. No. 1 1 Solenoid Valve, 1/2" 208-240 Volt 4810-100-09-18 2 2 Adapter, 1/2" Fitting x Male 4730-011-59-53 3 1 Tee, 1/2" C x 1/2" C x 1/4" Female Brass 4730-411-25-01 4 1 Ball Valve, 1/4" Test C...
Page 59 - All
53 SECTION 6: ASSEMBLY PARTS PARTS LIST FOR MODEL 10 DISHWASHERS PART No. DESCRIPTION SERIAL No. QTY. 5945-306-06-00 Timer Motor, 220V (for Module-type Timer) All 1 5945-306-02-00 Timer Micro Switches, Plastic Module-type (for Eagle Bliss) All 3 4820-300-07-00 Vacuum Breaker, 1/2”, AF 35,373 1 4820-...