Ingersoll Rand PW10A-X-X - Manual
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Table of Contents:
- Page 2 – OPERATING AND SAFETY PRECAUTIONS
- Page 4 – SEAT OPTIONS; Service Kit; COMMON PARTS
- Page 5 – FOR THE; LUBRICATION / SEALANTS; Lubriplate FML-2 is a white food grade petroleum grease.; Torque Sequence
- Page 6 – AIR MOTOR PARTS; AIR MOTOR SECTION SERVICE; GENERAL REASSEMBLY NOTES:; PILOT VALVE DISASSEMBLY
- Page 7 – PILOT VALVE; Figure 3
- Page 8 – TROUBLE SHOOTING; Product discharged from exhaust outlet.; DIMENSIONAL DATA; Figure 4
E
2010
CCN 15207962
(800) 276-4658
D
FAX (800) 266-7016
INGERSOLL RAND COMPANY LTD
209 NORTH MAIN STREET BRYAN, OHIO 43506
1” DIAPHRAGM PUMP
OPERATOR’S MANUAL
PW10A-X-X
RELEASED:
3-11-04
REVISED:
5-19-10
(REV. 05)
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE
1:1 RATIO (METALLIC)
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
SERVICE KITS
Refer to Model Description Chart to match the pump material options.
637397 for air section repair (see page 6).
637401-XX for fluid section repair (see page 4). NOTE: This kit also con-
tains several air motor seals which will need to be replaced.
637390-3 major air valve assembly (see page 7).
PUMP DATA
Models
see Model Description Chart for “-XXX”.
. . . . . . . . . . . . .
Pump Type
Metallic Air Operated Double Diaphragm
. . . . . . . . . .
Material
see Model Description Chart.
. . . . . . . . . . . . .
Weight
26.2 lbs (11.9 kgs)
. . . . . . . . . . . . . . . . . . . . . . . . .
Maximum Air Inlet Pressure
120 p.s.i.g. (8.3 bar)
. . . . . . . . .
Maximum Material Inlet Pressure
10 p.s.i.g. (0.69 bar)
. . . . .
Maximum Outlet Pressure
120 p.s.i.g. (8.3 bar)
. . . . . . . . . .
Maximum Flow Rate
(
flooded inlet
)
60.0 g.p.m. (227.1 l.p.m.)
. . . .
Displacement / Cycle @ 100 p.s.i.g.
0.234 gal. (0.89 lit.)
. . .
Maximum Particle Size
1/8” dia. (3.3 mm)
. . . . . . . . . . . .
Maximum Temperature Limits (diaphragm / ball / seal material)
E.P.R. / EPDM
-60
_
to 280
_
F (-51
_
to 138
_
C)
. . . . . . . . . . .
Hytrel
R
-20
_
to 150
_
F (-29
_
to 66
_
C)
. . . . . . . . . . . . . . .
Nitrile
10
_
to 180
_
F (-12
_
to 82
_
C)
. . . . . . . . . . . . . . . . .
Santoprene
R
-40
_
to 225
_
F (-40
_
to 107
_
C)
. . . . . . . . . . .
PTFE
40
_
to 225
_
F (4
_
to 107
_
C)
. . . . . . . . . . . . . . . . .
Viton
R
-40
_
to 350
_
F (-40
_
to 177
_
C)
. . . . . . . . . . . . . . . .
Dimensional Data
see page 8
. . . . . . . . . . . . . . . .
Mounting Dimension
5.9375” x 8.75” (150.8 mm x 222.3 mm)
. . . .
Noise Level
@ 70 p.s.i., 60 c.p.m.
80.6 db(A)
{
. . . . .
The pump sound pressure levels published here have been updated to an Equivalent
Continuous Sound Level (L
Aeq
) to meet the intent of ANSI S1.13-1971, CAGI-PNEU-
ROP S5.1 using four microphone locations.
NOTICE: All possible options are shown in the chart, however, certain
combinations may not be recommended, consult a representative or the
factory if you have questions concerning availability
.
Figure 1
MODEL DESCRIPTION CHART
PW10 A - A A X - X X X
PW10A - AAX - X X X
637401 - X X
Diaphragm
Ball
FLUID SECTION SERVICE KIT SELECTION
EXAMPLE: MODEL # PW10A-AAP-AAA
FLUID SECTION SERVICE KIT # 637401-AA
SEAT MATERIAL
A - Santoprene
F - Aluminum
C - Hytrel
G - Nitrile
DIAPHRAGM MATERIAL
A - Santoprene
T - PTFE / Santoprene
C - Hytrel
V - Viton
G - Nitrile
HARDWARE MATERIAL
P - Plated Steel
S - Stainless Steel
FLUID CAPS & MANIFOLD MATERIAL
A - Aluminum
FLUID CONNECTION
A - Inlet - 1-1/2 -- 11-1/2 N.P.T.F. - 1
Outlet - 1-1/4 -- 11-1/2 N.P.T.F. - 1
CENTER SECTION MATERIAL
A - Aluminum
BALL MATERIAL
A - Santoprene
T - PTFE
C - Hytrel
V - Viton
G - Nitrile
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Summary
PW10A-X-X Page 2 of 8 OPERATING AND SAFETY PRECAUTIONS READ, UNDERSTAND, AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE. EXCESSIVE AIR PRESSURE STATIC SPARK HAZARDOUS MATERIALS HAZARDOUS PRESSURE WARNING EXCESSIVE AIR PRESSURE. Can cause person- al injury, pump damage or property da...
MATERIAL CODE [A] = Aluminum [B] = Nitrile [C] = Carbon Steel [Co] = Copper [E] = E.P.R. [H] = Hytrel [SP] = Santoprene [SS] = Stainless Steel [T] = PTFE [V] = Viton PW10A-X-X Page 4 of 8 PARTS LIST / PW10A-X-X FLUID SECTION L 637401-XX FLUID SECTION SERVICE KITS INCLUDE: BALLS (see Ball Option, ref...
Page 5 of 8 PW10A-X-X PARTS LIST / PW10A-X-X FLUID SECTION COLOR CODE 15 FOR THE AIR MOTOR SECTION SEE PAGES 6 & 7 Santoprene 8 PTFE 7 131 , x 175 k Figure 2 View of two piece PTFE diaphragm 29 , 144 k 70 k . TORQUE REQUIREMENTS , NOTE: DO NOT OVERTIGHTEN FASTENERS. ALL FASTENERS ARE METRIC. (14...
