Ingersoll Rand PM10X-X-X-A02 - Manual

Ingersoll Rand PM10X-X-X-A02

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Table of Contents:

  • Page 2 – OPERATING AND SAFETY PRECAUTIONS
  • Page 3 – Verify correct model / configuration prior to installation.
  • Page 4 – SEAT OPTIONS; Service Kit; Aluminum; COMMON PARTS
  • Page 5 – View of two piece PTFE diaphragm; ASSEMBLY TORQUE REQUIREMENTS; ALL FASTENERS ARE METRIC.; LUBRICATION / SEALANTS; Torque Sequence
  • Page 6 – AIR MOTOR PARTS; AIR MOTOR SECTION SERVICE; Air Motor Section Service is continued from Fluid Section repair.; PILOT VALVE DISASSEMBLY; pilot piston and other parts.; PILOT VALVE REASSEMBLY; LIPS MUST
  • Page 7 – PILOT VALVE; Figure 3
  • Page 8 – TROUBLE SHOOTING; Product discharged from exhaust outlet.; DIMENSIONAL DATA; Figure 4; DIMENSIONS
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E

2008

CCN 15207673

(800) 276-4658

D

FAX (800) 266-7016

fluids.ingersollrand.com

INGERSOLL RAND COMPANY LTD

P.O. BOX 151

D

ONE ARO CENTER

D

BRYAN, OHIO 43506-0151

1” DIAPHRAGM PUMP

OPERATOR’S MANUAL

PM10X-X-X-A02

RELEASED:

2-28-05

REVISED:

5-19-10

(REV. 06)

INCLUDING: OPERATION, INSTALLATION & MAINTENANCE

1:1 RATIO (METALLIC)

READ THIS MANUAL CAREFULLY BEFORE INSTALLING,

OPERATING OR SERVICING THIS EQUIPMENT.

It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.

SERVICE KITS

Refer to Model Description Chart to match the pump material options.
637397 for air section repair (see page 6).
637401-XX for fluid section repair (see page 4). NOTE: This kit also con-

tains several air motor seals which will need to be replaced.

637395-X major air valve assembly (see page 7).

PUMP DATA

Models

see Model Description Chart for “-XXX”.

. . . . . . . . . . . . .

Pump Type

Metallic Air Operated Double Diaphragm

. . . . . . . . . .

Material

see Model Description Chart.

. . . . . . . . . . . . .

Weight

PM10A-CSS-XXX-A02

44.84 lbs (20.3 kgs)

. . .

. . .

PM10R-CSS-XXX-A02

38.2 lbs (17.3 kgs)

. . .

PM10S-CSS-XXX-A02

51.64 lbs (23.4 kgs)

. . .

Maximum Air Inlet Pressure

120 p.s.i.g. (8.3 bar)

. . . . . . . . .

Maximum Material Inlet Pressure

10 p.s.i.g. (0.69 bar)

. . . . .

Maximum Outlet Pressure

120 p.s.i.g. (8.3 bar)

. . . . . . . . . .

Maximum Flow Rate

(

flooded inlet

)

52.2 g.p.m. (197.6 l.p.m.)

. . . .

Displacement / Cycle @ 100 p.s.i.g.

0.232 gal. (0.88 lit.)

. . .

Maximum Particle Size

1/8” dia. (3.3 mm)

. . . . . . . . . . . .

Maximum Temperature Limits (diaphragm / ball / seal material)

E.P.R. / EPDM

-60

_

to 280

_

F (-51

_

to 138

_

C)

. . . . . . . . .

Polypropylene

35

_

to 1

75

_

F (2

_

to

79

_

C)

. . . . . . . . .

Santoprene

R

-40

_

to 225

_

F (-40

_

to 107

_

C)

. . . . . . . . . .

PTFE

40

_

to 225

_

F (4

_

to 107

_

C)

. . . . . . . . . . . . . . .

Dimensional Data

see page 8

. . . . . . . . . . . . . . . .

Mounting Dimension

4” x 6.25” (101.6 mm x 158.8 mm)

. . . . . . . .

Noise Level

@ 70 p.s.i., 60 c.p.m.

80.6 db(A)

{

. . . . .



The pump sound pressure levels published here have been updated to an Equivalent
Continuous Sound Level (L

Aeq

) to meet the intent of ANSI S1.13-1971, CAGI-PNEU-

ROP S5.1 using four microphone locations.

NOTICE: All possible options are shown in the chart, however, certain
combinations may not be recommended, consult a representative or the
factory if you have questions concerning availability

.

Figure 1

MODEL DESCRIPTION CHART

PM10 X - C S S - X X X - A02

PM10X - CSS - X X X - A02

637401 - X X

Diaphragm

Ball

FLUID SECTION SERVICE KIT SELECTION

EXAMPLE: Model # PM10A-CSS-AAA-A02
Fluid Section Service Kit # 637401-AA

Seat Material

A - Santoprene
S - 316 Stainless Steel

Diaphragm Material

A - Santoprene
M - Medical Grade Santoprene
T - PTFE / Santoprene

Hardware Material

S - Stainless Steel

Fluid Caps & Manifold Material

S - Stainless Steel

Fluid Connection

C - 1-1/2” Tri-Clamp

Center Section Material

A - Aluminum
R - Polypropylene
S - Stainless Steel

Ball Material

A - Santoprene
T - PTFE

11-11-10

07)

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Summary

Page 2 - OPERATING AND SAFETY PRECAUTIONS

PM10X-XXX-XXX-A02 (en) Page 2 of 8 OPERATING AND SAFETY PRECAUTIONS READ, UNDERSTAND, AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE. EXCESSIVE AIR PRESSURESTATIC SPARK HAZARDOUS MATERIALSHAZARDOUS PRESSURE WARNING EXCESSIVE AIR PRESSURE. Can cause person- al injury, pump damage or ...

Page 3 - Verify correct model / configuration prior to installation.

Page 3 of 8 PM10X-XXX-XXX-A02 (en) GENERAL DESCRIPTION The ARO diaphragm pump offers high volume delivery even at low airpressure and a broad range of material compatibility options available.Refer to the model and option chart. ARO pumps feature stall resistantdesign, modular air motor / fluid sect...

Page 4 - SEAT OPTIONS; Service Kit; Aluminum; COMMON PARTS

MATERIAL CODE [A] = Aluminum [B] = Nitrile [C] = Carbon Steel [Co] = Copper[E] = E.P.R. [MSp] = Medical Grade Santoprene[P] = Polypropylene [Sp] = Santoprene[SS] = Stainless Steel[T] = PTFE PM10X-XXX-XXX-A02 (en) Page 4 of 8 PARTS LIST / PM10X-XXX-XXX-A02 FLUID SECTION L 637401-XX FLUID SECTION SERV...

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