Ingersoll Rand PM05P-X-X-A02 - Manual
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Table of Contents:
- Page 2 – OPERATING AND SAFETY PRECAUTIONS; or less
- Page 3 – FIGURE 2
- Page 4 – SERVICE KIT; COMMON PARTS
- Page 5 – LUBRICATION / SEALANTS; FIGURE 3; TORQUE REQUIREMENTS; NOTE: DO NOT OVERTIGHTEN FASTENERS
- Page 6 – ) Indicates parts included in 637141 Air Section Repair Kit.; Keylube, “O” Ring Lubricant; DIAPHRAGM PUMP SERVICE; GENERAL SERVICE NOTES:; FLUID SECTION DISASSEMBLY; FLUID SECTION REASSEMBLY; Reassemble in reverse order.
- Page 7 – AIR MOTOR SECTION SERVICE; Air Motor Section Service is continued from Fluid Section repair.; PILOT VALVE DISASSEMBLY; sist pressing stack into body.; MAJOR VALVE DISASSEMBLY; LIPS MUST
- Page 8 – TROUBLE SHOOTING; Product discharged from air exhaust.; Check for diaphragm rupture.; Air Bubbles in product discharge.; Check connections of suction plumbing.; Pump blows air out main exhaust when stalled on either stroke.; Check for plugged outlet hose.; DIMENSIONAL DATA; Outlet
OPERATOR’S MANUAL
PM05P-X-X-A02
RELEASED:
1-3-02
REVISED:
11-9-10
(REV.
F
)
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE
1/2” DIAPHRAGM PUMP
1:1 RATIO, METALLIC
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
SERVICE KITS
Refer to Model Chart to match the pump material options.
637140-XX for Fluid Section Repair (see page 4).
637141 for Air Section Repair (see page 6).
PUMP DATA
Models
See Model Description Chart for “-XXX”.
. . . . . . . . . . . . .
Pump Type
Air Operated Double Diaphragm.
. . . . . . . . . .
Material
See Model Description Chart.
. . . . . . . . . . . . .
Weight
14.75 lbs (6.7 kgs)
. . . . . . . . . . . . . . . . . . . . . . . . .
Maximum Air Inlet Pressure
100 p.s.i.g. (6.9 bar)
. . . . . . . . .
Maximum Material Inlet Pressure
10 p.s.i.g. (0.69 bar)
. . . . .
Maximum Outlet Pressure
100 p.s.i.g. (6.9 bar)
. . . . . . . . . .
Air Consumption
1 c.f.m. / gallon (approx.)
. . . . . . . . . . . . . . . . .
Maximum Flow Rate
(flooded inlet)
13 g.p.m. (49.2 l.p.m.)
. . . . .
Displacement / Cycle @ 100 p.s.i.
0.040 g.p.m. (.15 l.p.m.)
. . . .
Maximum Particle Size
3/32” dia. (2.4 mm)
. . . . . . . . . . . .
Maximum Temperature Limits
Polypropylene seats
175
_
F (79
_
C)
. . . . . . . .
Stainless steel seats
200
_
F (93
_
C)
. . . . . . . .
Dimensional Data
see page 8
. . . . . . . . . . . . . . . .
Noise Level
@ 70 p.s.i., 60 c.p.m.
71.1 db(A)
. . . . .
The pump sound pressure levels published here have been updated to an Equivalent
Continuous Sound Level (L
Aeq
) to meet the intent of ANSI S1.13-1971, CAGI-PNEU-
ROP S5.1 using four microphone locations.
NOTICE: All possible options are shown in the chart however certain com-
binations may not be recommended, consult a representative or the fac-
tory if you have questions concerning availability
.
GENERAL DESCRIPTION
The ARO Diaphragm Pump offers high volume delivery even at low air
pressure and a broad range of material compatibility options available.
Refer to the model and option chart. ARO pumps feature stall resistant
design, modular air motor / fluid sections.
Air operated double diaphragm pumps utilize a pressure differential in
the air chambers to alternately create suction and positive fluid pressure in
the fluid chambers, ball checks insure a positive flow of fluid.
Pump cycling will begin as air pressure is applied and it will continue to
pump and keep up with the demand. It will build and maintain line pres-
sure and will stop cycling once maximum line pressure is reached (dis-
pensing device closed) and will resume pumping as needed.
PM05P-CSS-XXX-A02
1/2” DIAPHRAGM PUMP
FIGURE 1
MODEL DESCRIPTION CHART
PM05 P - C S S - X X X - A02
PM05P - CSS - X X X - A02
637140 - X X
DIAPHRAGM
BALL
FLUID SECTION SERVICE KIT SELECTION
EXAMPLE: MODEL # PM05P-CSS-SAA-A02
FLUID SECTION SERVICE KIT # 637140-AA
SEAT MATERIAL
P - Polypropylene
S - 316 Stainless Steel
DIAPHRAGM MATERIAL
A - Santoprene
T - PTFE
G - Nitrile
BALL MATERIAL
A - Santoprene
R
T - PTFE
G - Nitrile
V - Viton
R
S - Stainless Steel
HARDWARE MATERIAL
S - Stainless Steel
FLUID CAPS & MANIFOLD MATERIAL
S - Stainless Steel
PORT
C - Tri-Clamp
CENTER SECTION MATERIAL
P - Polypropylene
INGERSOLL RAND COMPANY LTD
209 NORTH MAIN STREET – BRYAN, OHIO 43506
(800) 495-0276
FAX(800) 892-6276
© 2010
CCN 20013744
www.ingersollrandproducts.com
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Summary
PM05P-X-X-A02 PAGE 2 OF 8 OPERATING AND SAFETY PRECAUTIONS READ, UNDERSTAND AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE. EXCESSIVE AIR PRESSURESTATIC SPARK HAZARDOUS MATERIALSHAZARDOUS PRESSURE WARNING EXCESSIVE AIR PRESSURE. Can cause person- al injury, pump damage or property d...
PAGE 3 OF 8 PM05P-X-X-A02 AIR AND LUBE REQUIREMENTS S A filter capable of filtering out particles larger than 50 microns shouldbe used on the air supply. There is no lubrication required other thanthe “O” ring lubricant which is applied during assembly or repair. S If lubricated air is present, make...
PM05P-X-X-A02 PAGE 4 OF 8 PARTS LIST / PM05P-X FLUID SECTION K 637140-XX FLUID SECTION SERVICE KITS include: BALLS (See BALL OPTION, refer to -XX in chart below), DIAPHRAGMS (See DIAPHRAGM OPTION, refer to -XX in chart below), plus ‘‘O” ring items: 2, 19 and 93706-1 Key-Lube R grease. SEAT OPTIONS P...
