Ingersoll Rand PF20X-X-X-B - Manual

Ingersoll Rand PF20X-X-X-B

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Table of Contents:

  • Page 2 – OPERATING AND SAFETY PRECAUTIONS
  • Page 4 – COMMON PARTS
  • Page 5 – Figure 2; LUBRICATION / SEALANTS; Torque Sequence
  • Page 6 – AIR MOTOR PARTS; Kn; AIR MOTOR SECTION SERVICE; LIPS MUST
  • Page 7 – PILOT VALVE; Figure 3; MATERIAL CODE
  • Page 8 – TROUBLE SHOOTING; Product discharged from exhaust outlet.; DIMENSIONAL DATA; Figure 4; DIMENSIONS
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E

201

1

CCN 15227663

(800)

495

-

0276

D

FAX (800)

892

-

6276

INGERSOLL RAND COMPANY

209 NORTH MAIN STREET

-

BRYAN, OHIO 43506

OPERATOR’S MANUAL

PF20X-X-X-B

RELEASED:

2-10-05

REVISED:

9

-

15

-1

1

(REV. 0

4

)

INCLUDING: OPERATION, INSTALLATION & MAINTENANCE

2” DIAPHRAGM PUMP

1:1 RATIO FLAP VALVE (METALLIC)

READ THIS MANUAL CAREFULLY BEFORE INSTALLING,

OPERATING OR SERVICING THIS EQUIPMENT.

It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.

SERVICE KITS

Refer to Model Description Chart to match the pump material options.

637310-XX for fluid section repair (see page 3).

637374-X major air valve assembly (see page 7). Note: This kit also con-

tains several replacement air motor seals.

637421 for air section repair (see page 6).

PUMP DATA

Models

see Model Description Chart for “-XXX”.

. .

Pump Type

Metallic, Air Operated, Double Diaphragm, Flap Valve

Material

see Model Description Chart.

. .

Weight

PF20A-XAX-SXX-B

97.3 lbs (44.2 kgs)

. .

. . . . . .

PF20A-XCX-SXX-B

166.2 lbs (75.4 kgs)

. . . . . .

PF20A-ASX-SXX-B

166.0 lbs (75.3 kgs)

. . . . . .

PF20A-BSX-SXX-B

166.0 lbs (75.3 kgs)

. . . . . .

PF20A-FSX-SXX-B

177.1 lbs (80.3 kgs)

. . . . . .

(add 28.9 lbs [13.1 kgs] for stainless steel air motor section)

Maximum Air Inlet Pressure

120 p.s.i.g. (8.3 bar)

. . . . . . . . .

Maximum Material Inlet Pressure

10 p.s.i.g. (0.69 bar)

. . . . .

Maximum Outlet Pressure

120 p.s.i.g. (8.3 bar)

. . . . . . . . . .

Maximum Flow Rate

172 g.p.m. (651 l.p.m.)

. . . . . . . . . . . . . .

Displacement / Cycle @ 100 p.s.i.g.

1.4 gal. (5.3 lit.)

. . .

Maximum Particle Size

2” dia. (51 mm) semi-solids

. . . . . . . . . . . .

Maximum Temperature Limits (diaphragm / flap / bumper material)

E.P.R. / EPDM

-60

_

to 280

_

F (-51

_

to 138

_

C)

. . . . . . .

Nitrile

10

_

to 180

_

F (-12

_

to 82

_

C)

. . . . . . . . . . . . . .

Polyurethane

10

_

to 150

_

F (-12

_

to 66

_

C)

. . . . . . . .

Santoprene

R

-40

_

to 225

_

F (-40

_

to 107

_

C)

. . . . . . . .

PTFE

40

_

to 225

_

F (4

_

to 107

_

C)

. . . . . . . . . . . . . .

Viton

R

-40

_

to 350

_

F (-40

_

to 177

_

C)

. . . . . . . . . . . .

Dimensional Data

see page 8

. . . . . . . . . . . . . . . .

Mounting Dimension

9-1/16” x 10-1/16” (230 mm x 256 mm)

. . . . .

Noise Level

@ 70 p.s.i., 60 c.p.m.

{

85.0 db(A)

|

. . . .

{

Tested with 67263 muffler assembly installed.

|

The pump sound pressure levels published here have been updated to an Equivalent Continuous
Sound Level (L

Aeq

) to meet the intent of ANSI S1.13-1971, CAGI-PNEUROP S5.1 using four mi-

crophone locations.

Figure 1

MODEL DESCRIPTION CHART

PF20 X - X X X - S X X - B

PF20X - XXX - X X X - B

637310 - X X

Diaphragm

Flap

FLUID SECTION SERVICE KIT SELECTION

EXAMPLE: MODEL # PF20A-AAP-SAA-B

FLUID SECTION SERVICE KIT # 637310-AA

SEAT MATERIAL

S - Stainless Steel

DIAPHRAGM MATERIAL

A - Santoprene

T - PTFE / Santoprene

B - Santoprene

V - Viton

G - Nitrile

HARDWARE MATERIAL

P - Plated Steel

S - Stainless Steel

FLUID CAPS & MANIFOLD MATERIAL

A - Aluminum

C - Cast Iron

S - Stainless Steel

THREAD

A - N.P.T.F.

B - BSP

F - 2” A.N.S.I. / DIN Flange

CENTER SECTION MATERIAL

A - Aluminum

S - Stainless Steel

FLAP MATERIAL

A - E.P.R.

U - Polyurethane

G - Nitrile

V - Viton

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Summary

Page 2 - OPERATING AND SAFETY PRECAUTIONS

PF20X-X-X-B Page 2 of 8 OPERATING AND SAFETY PRECAUTIONS READ, UNDERSTAND, AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE. EXCESSIVE AIR PRESSURE STATIC SPARK HAZARDOUS MATERIALS HAZARDOUS PRESSURE WARNING EXCESSIVE AIR PRESSURE. Can cause person- al injury, pump damage or property ...

Page 4 - COMMON PARTS

MATERIAL CODE [A] = Aluminum [B] = Nitrile [C] = Carbon Steel [Co] = Copper [CI] = Cast Iron [E] = E.P.R. [SP] = Santoprene [SS] = Stainless Steel [T] = PTFE [U] = Polyurethane [V] = Viton V “Smart Parts” keep these items on hand in addition to the Service Kits for fast repair and reduction of down ...

Page 5 - Figure 2; LUBRICATION / SEALANTS; Torque Sequence

Page 5 of 8 PF20X-X-X-B PARTS LIST / PF20X-X-X-B FLUID SECTION 1 k 26 , G FOR THE AIR MOTOR SECTION SEE PAGES 6 & 7 COLOR CODE DIAPHRAGM FLAP BUMPER MATERIAL COLOR COLOR COLOR E.P.R. -- Blue ( S ) Blue ( S ) NITRILE Black Red ( S ) Red ( S ) SANTOPRENE Tan -- -- SANTOPRENE Green -- -- (Backup) P...

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