Ingersoll Rand PF20R-X-B - Manual
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Table of Contents:
- Page 2 – OPERATING AND SAFETY PRECAUTIONS
- Page 4 – SEAT OPTIONS; SERVICE KIT; COMMON PARTS
- Page 5 – Figure 2; Cartridge Assembly available.; TORQUE REQUIREMENTS; LUBRICATION / SEALANTS; VIEW OF TWO PIECE PTFE DIAPHRAGM; Torque Sequence; ALL FASTENERS ARE METRIC.
- Page 6 – AIR MOTOR PARTS; Kn; AIR MOTOR SECTION SERVICE; LIPS MUST
- Page 7 – PILOT VALVE; Figure 3
- Page 8 – TROUBLE SHOOTING; Product discharged from exhaust outlet.; DIMENSIONAL DATA; Figure 4; DIMENSIONS
CCN 15227671
D
INGERSOLL RAND COMPANY
209 NORTH MAIN STREET
-
BRYAN, OHIO 43506
OPERATOR’S MANUAL
PF20R-X-B
RELEASED: 12-14-04
REVISED:
9
-
15-11
(REV. 0
4
)
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE
2” DIAPHRAGM PUMP
1:1 RATIO FLAP VALVE (METALLIC)
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
SERVICE KITS
Refer to Model Description Chart to match the pump material options.
637369 for air section repair (see page 6).
637310-XX for fluid section repair (see page 3).
637374 major air valve assembly (see page 7).
PUMP DATA
Models
see Model Description Chart for “-XXX”.
. .
Pump Type
Metallic, Air Operated, Double Diaphragm, Flap Valve
Material
see Model Description Chart.
. .
Weight
PF20X-XCX-SXX-B
178.7 lbs (81.1 kgs)
. . .
. . . . .
PF20X-XSX-SXX-B
180.6 lbs (81.9 kgs)
. . . . .
Maximum Air Inlet Pressure
120 p.s.i.g. (8.3 bar)
. . . . . . . . .
Maximum Material Inlet Pressure
10 p.s.i.g. (0.69 bar)
. . . . .
Maximum Outlet Pressure
120 p.s.i.g. (8.3 bar)
. . . . . . . . . .
Maximum Flow Rate
172 g.p.m. (651 l.p.m.)
. . . . . . . . . . . . . .
Displacement / Cycle @ 100 p.s.i.g.
1.4 gal. (5.3 lit.)
. . .
Maximum Particle Size
2” dia. (51 mm) semi-solids
. . . . . . . . . . . .
Maximum Temperature Limits (diaphragm / flap / bumper material)
E.P.R. / EPDM
-60
_
to 280
_
F (-51
_
to 138
_
C)
. . . . . . . . . . .
Nitrile
10
_
to 180
_
F (-12
_
to 82
_
C)
. . . . . . . . . . . . . . . . .
Polyurethane
10
_
to 150
_
F (-12
_
to 66
_
C)
. . . . . . . . . . . .
Santoprene
R
-40
_
to 225
_
F (-40
_
to 107
_
C)
. . . . . . . . . . .
PTFE
40
_
to 225
_
F (4
_
to 107
_
C)
. . . . . . . . . . . . . . . . .
Viton
R
-40
_
to 350
_
F (-40
_
to 177
_
C)
. . . . . . . . . . . . . . . .
Dimensional Data
see page 8
. . . . . . . . . . . . . . . .
Mounting Dimension
9-1/16” x 10-1/16” (230 mm x 256 mm)
. . . . .
Noise Level
@ 70 p.s.i., 60 c.p.m.
{
85.0 db(A)
|
. . . .
{
Tested with 67263 muffler assembly installed.
|
The pump sound pressure levels published here have been updated to an Equivalent Continuous
Sound Level (L
Aeq
) to meet the intent of ANSI S1.13-1971, CAGI-PNEUROP S5.1 using four mi-
crophone locations.
Figure 1
MODEL DESCRIPTION CHART
PF20 X - X X X - S X X - B
PF20X - XXX - S X X - B
637310 - X X
Diaphragm
Flap
FLUID SECTION SERVICE KIT SELECTION
EXAMPLE: MODEL # PF20R-ACP-SAA-B
FLUID SECTION SERVICE KIT # 637310-AA
SEAT MATERIAL
S - Stainless Steel
DIAPHRAGM MATERIAL
A - Santoprene
T - PTFE / Santoprene
G - Nitrile
V - Viton
HARDWARE MATERIAL
P - Plated Steel
S - Stainless Steel
FLUID CAPS & MANIFOLD MATERIAL
C - Cast Iron
S - Stainless Steel
THREAD
A - N.P.T.F.
B - BSP
AIR MOTOR / AIR CAP MATERIAL
R - Polypropylene / Stainless Steel
Y - Polypropylene / Cast Iron
FLAP MATERIAL
A - E.P.R.
U - Polyurethane
G - Nitrile
V - Viton
(800) 495-0276
FAX(800) 892-6276
© 201
1
www.ingersollrandproducts.com
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Summary
PF20R-X-B Page 2 of 8 OPERATING AND SAFETY PRECAUTIONS READ, UNDERSTAND, AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE. EXCESSIVE AIR PRESSURE STATIC SPARK HAZARDOUS MATERIALS HAZARDOUS PRESSURE WARNING EXCESSIVE AIR PRESSURE. Can cause person- al injury, pump damage or property da...
MATERIAL CODE [B] = Nitrile [C] = Carbon Steel [Co] = Copper [CI] = Cast Iron [E] = E.P.R. [SP] = Santoprene [SS] = Stainless Steel [T] = PTFE [U] = Polyurethane [V] = Viton V “Smart Parts” keep these items on hand in addition to the service kits for fast repair and reduction of down time. n Air Mot...
Page 5 of 8 PF20R-X-B PARTS LIST / PF20X-X-X-B FLUID SECTION 1 k 26 , G FOR THE AIR MOTOR SECTION SEE PAGES 6 & 7 COLOR CODE DIAPHRAGM FLAP BUMPER MATERIAL COLOR COLOR COLOR E.P.R. -- Blue ( S ) Blue ( S ) Nitrile Black Red ( S ) Red ( S ) Santoprene Tan -- -- Santoprene Green -- -- (Backup) PTF...