Ingersoll Rand PE15X-XXX-XXX - Manual
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Table of Contents:
- Page 2 – OPERATING AND SAFETY PRECAUTIONS
- Page 3 – Verify correct model / configuration prior to installation.
- Page 4 – COMMON PARTS
- Page 5 – View of two piece PTFE diaphragm; TORQUE REQUIREMENTS; ALL FASTENERS ARE METRIC.; LUBRICATION / SEALANTS; Torque Sequence
- Page 6 – AIR MOTOR PARTS; AIR MOTOR SECTION SERVICE; Air Motor Section Service is continued from Fluid Section repair.; PILOT VALVE DISASSEMBLY; piston and other parts.; PILOT VALVE REASSEMBLY
- Page 7 – PILOT VALVE; Figure 3; MATERIAL CODE
- Page 8 – TROUBLE SHOOTING; Product discharged from exhaust outlet.; DIMENSIONAL DATA; Figure 4; DIMENSIONS
E
2010
CCN 15197213
(800)
495-0276
D
FAX (800)
892-6276
INGERSOLL RAND COMPANY LTD
209 NORTH MAIN STREET -- BRYAN, OHIO 43506
1-1/2” DIAPHRAGM PUMP
OPERATOR’S MANUAL
PD15X-XXX-XXX
RELEASED:
8-7-03
REVISED:
5-12-10
(REV.
16
)
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE
1:1 RATIO (METALLIC)
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
PE15X-XXX-XXX
SERVICE KITS
Refer to Model Description Chart to match the pump material options.
637389 for air section repair (see page 6).
637375-XX for fluid section repair (see page 4). NOTE: This kit also con-
tains several air motor seals which will need to be replaced.
637390-X major air valve assembly (see page 7).
PUMP DATA
Models
see Model Description Chart for “-XXX”.
. . . . . . . . . . . . .
Pump Type
Metallic Air Operated Double Diaphragm
. . . . . . . . . .
Material
see Model Description Chart.
. . . . . . . . . . . . .
Weight
PX15R-XAX-XXX
37.65 lbs (17.08 kgs)
. . .
. . . . . . .
PX15R-XCX-XXX
73.2 lbs (33.2 kgs)
. . . . . .
PX15R-XHX-XXX
86.9 lbs (39.4 kgs)
. . . . . .
PX15R-XSX-XXX
61.2 lbs (27.8 kgs)
. . . . . . .
add 2.14 lbs (0.97 kg) for aluminum air motor section
add 18.14 lbs (8.23 kg) for stainless steel air motor section
Maximum Air Inlet Pressure
120 p.s.i.g. (8.3 bar)
. . . . . . . . .
Maximum Material Inlet Pressure
10 p.s.i.g. (0.69 bar)
. . . . .
Maximum Outlet Pressure
120 p.s.i.g. (8.3 bar)
. . . . . . . . . .
Maximum Flow Rate
(
flooded inlet
)
123 g.p.m. (465.6 l.p.m.)
. . . .
Displacement / Cycle @ 100 p.s.i.g.
0.617 gal. (2.34 lit.)
. . .
Maximum Particle Size
1/4” dia. (6.4 mm)
. . . . . . . . . . . .
Maximum Temperature Limits (diaphragm / ball / seal material)
E.P.R. / EPDM
-60
_
to 280
_
F (-51
_
to 138
_
C)
. . . . . . . . . . .
Hytrel
R
-20
_
to 150
_
F (-29
_
to 66
_
C)
. . . . . . . . . . . . . . .
Nitrile
10
_
to 180
_
F (-12
_
to 82
_
C)
. . . . . . . . . . . . . . . . .
Polypropylene
35
_
to 175
_
F (2
_
to 79
_
C)
. . . . . . . . . . .
Santoprene
R
-40
_
to 225
_
F (-40
_
to 107
_
C)
. . . . . . . . . . .
PTFE
40
_
to 225
_
F (4
_
to 107
_
C)
. . . . . . . . . . . . . . . . .
Viton
R
-40
_
to 350
_
F (-40
_
to 177
_
C)
. . . . . . . . . . . . . . . .
Dimensional Data
see page 8
. . . . . . . . . . . . . . . .
Mounting Dimension
9” x 11.75” (228.6 mm x 298.5 mm)
. . . . . . .
Noise Level
@ 70 p.s.i., 60 c.p.m.
82.8 db(A)
{
. . . . .
The pump sound pressure levels published here have been updated to an Equivalent
Continuous Sound Level (L
Aeq
) to meet the intent of ANSI S1.13-1971, CAGI-PNEU-
ROP S5.1 using four microphone locations.
NOTICE: All possible options are shown in the chart, however, certain
combinations may not be recommended, consult a representative or the
factory if you have questions concerning availability
.
MODEL DESCRIPTION CHART
P X 15 X - X X X - X X X
PX15X - XXX - X X X
637375 - X X
Diaphragm
Ball
FLUID SECTION SERVICE KIT SELECTION
EXAMPLE: Model # PD15A-ASP-SAA
Fluid Section Service Kit # 637375-AA
Seat Material
A - Santoprene
G - Nitrile
C - Hytrel
H - Hard 440 Stainless Steel
E - Carbon Steel
L - Hastelloy - C
F - Aluminum
S - 316 Stainless Steel
Diaphragm Material
A - Santoprene
M - Medical Grade Santoprene
C - Hytrel
V - Viton
G - Nitrile
T - PTFE / Santoprene
Hardware Material
P - Plated Steel
S - Stainless Steel
Fluid Caps & Manifold Material
A - Aluminum
H - Hastelloy - C
C - Cast Iron
S - Stainless Steel
Fluid Connection
A - 1-1/2 - 11-1/2 N.P.T.F.
B - Rp 1-1/2 (1-1/2 - 11 BSP, parallel)
Y - 1-1/2” A.N.S.I. / DIN Flange
Center Section Material
A - Aluminum
R - Polypropylene
S - Stainless Steel
Ball Material
A - Santoprene
S - 316 Stainless Steel
C - Hytrel
T - PTFE
G - Nitrile
V - Viton
Electronic Interface
D - None
E - Available
www.ingersollrandproducts.com
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Summary
PD15X-XXX-XXX (en) Page 2 of 8 OPERATING AND SAFETY PRECAUTIONS READ, UNDERSTAND, AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE. EXCESSIVE AIR PRESSURESTATIC SPARK HAZARDOUS MATERIALSHAZARDOUS PRESSURE WARNING EXCESSIVE AIR PRESSURE. Can cause person- al injury, pump damage or prop...
Page 3 of 8 PD15X-XXX-XXX (en) GENERAL DESCRIPTION The ARO diaphragm pump offers high volume delivery even at low airpressure and a broad range of material compatibility options available.Refer to the model and option chart. ARO pumps feature stall resistantdesign, modular air motor / fluid sections...
MATERIAL CODE [A] = Aluminum [B] = Nitrile [C] = Carbon Steel [CI] = Cast Iron [Co] = Copper[E] = E.P.R. [H] = Hytrel [Ha] = Hastelloy-C[K] = Kynar R PVDF [MSp] = Medical Grade Santoprene[P] = Polypropylene [SH] = Hard Stainless Steel[Sp] = Santoprene[SS] = Stainless Steel[T] = PTFE [V] = Viton PD15...
