Ingersoll Rand PE03P-XDS-XXX-A0S - Manual

Ingersoll Rand PE03P-XDS-XXX-A0S

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Table of Contents:

  • Page 2 – OPERATING AND SAFETY PRECAUTIONS
  • Page 3 – WARNING; OPERATING INSTRUCTIONS; Figure 2
  • Page 4 – SEAT OPTIONS; SERVICE KIT; COMMON PARTS
  • Page 5 – Figure 3; TORQUE REQUIREMENTS; Torque Sequence
  • Page 6 – ) Indicates parts included in 637428 Air Section Repair Kit.; GENERAL SERVICE NOTES:; Tools needed to complete disassembly and repair:
  • Page 7 – ACCESSORIES; Figure 5
  • Page 8 – REMOTE HOOK-UP CONNECTIONS; Figure 6; TYPICAL BASIC REMOTE HOOK-UP; NOTE: Pump charges and exhausts through remote valve.; Figure 7; TYPICAL REMOTE HOOK-UP WITH POSITIVE FEEDBACK SIGNAL; Valve will not run when pump does not cycle.
  • Page 9 – Figure 8; Pneumatic feedback signal from pump.
  • Page 10 – TROUBLE SHOOTING; Check for diaphragm rupture.; DIMENSIONAL DATA
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E

2010

CCN 15262421

(800) 276-4658

D

FAX (800) 266-7016

INGERSOLL RAND COMPANY LTD

209 NORTH MAIN STREET -- BRYAN, OHIO 43506

OPERATOR’S MANUAL

PE03P-X-X-A0S

RELEASED:

6-7-06

REVISED:

5-14-10

(REV. 04)

INCLUDING: OPERATION, INSTALLATION & MAINTENANCE

3/8” DIAPHRAGM PUMP

1:1 RATIO, NON-METALLIC

READ THIS MANUAL CAREFULLY BEFORE INSTALLING,

OPERATING OR SERVICING THIS EQUIPMENT.

It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.

SERVICE KITS

Refer to Model Description Chart to match the pump material options.
637428 for air section repair (see page 6).
637429-XX for fluid section repair (see page 4).

PUMP DATA

Models

see Model Description Chart for “-XXX”.

. . . . . . . . . . . .

Pump Type

Air Operated Double Diaphragm.

. . . . . . . . .

Material

see Model Description Chart.

. . . . . . . . . . . .

Weight

PE03P-XDS-XXX-A0S

3.74 lbs (1.70 kgs)

. . .

. . .

PE03P-XES-XXX-A0S

3.84 lbs (1.74 kgs)

. . .

PE03P-XKS-XXX-A0S

4.08 lbs (1.85 kgs)

. . .

PE03P-XLS-XXX-A0S

4.20 lbs (1.91 kgs)

. . .

PE03P-XPS-XXX-A0S

3.02 lbs (1.37 kgs)

. . .

PE03P-XRS-XXX-A0S

3.08 lbs (1.40 kgs)

. . .

Maximum Air Inlet Pressure

100 p.s.i.g. (6.9 bar)

. . . . . . . . .

Maximum Material Inlet Pressure

10 p.s.i.g. (0.69 bar)

. . . . .

Maximum Outlet Pressure

100 p.s.i.g. (6.9 bar)

. . . . . . . . . .

Air Consumption

@ 40 p.s.i.

1 c.f.m. / gallon (approx.)

. . . . . . . . .

Maximum Flow Rate

(flooded inlet)

10.6 g.p.m. (40.1 l.p.m.)

. . . . .

Displacement / Cycle @ 100 p.s.i.

0.022 gallons (0.083 lit.)

. . . .

Maximum Particle Size

1/16” dia. (1.6 mm)

. . . . . . . . . . . .

Maximum Temperature Limits (diaphragm / ball / seat material)

Acetal

10

_

to 180

_

F (-12 to 82

_

C)

. . . . . . . . . . . . . . . . .

Hytrel

R

-20

_

to 150

_

F (-29

_

to 66

_

C)

. . . . . . . . . . . . . . .

Polypropylene

35

_

to 175

_

F (2

_

to 79

_

C)

. . . . . . . . . . .

Kynar

R

PVDF

10

_

to 200

_

F (-12 to 93

_

C)

. . . . . . . . . . .

Santoprene

R

-40

_

to 225

_

F (-40

_

to 107

_

C)

. . . . . . . . . . .

PTFE

40

_

to 225

_

F (4

_

to 107

_

C)

. . . . . . . . . . . . . . . . .

Viton

R

-40

_

to 350

_

F (-40

_

to 177

_

C)

. . . . . . . . . . . . . . . .

Groundable Models

PE03P-XDS-XXX-A0S

. . . . . . . . . . . . . . .

PE03P-XES-XXX-A0S

Dimensional Data

see page 8

. . . . . . . . . . . . . . . .

Noise Level

@ 70 p.s.i., 60 c.p.m.

72.7 db(A)



. . . . .



The pump sound pressure levels published here have been updated to an Equivalent
Continuous Sound Level (L

Aeq

) to meet the intent of ANSI S1.13-1971, CAGI-PNEU-

ROP S5.1 using four microphone locations.

NOTICE: All possible options are shown in the chart however certain com-
binations may not be recommended, consult a representative or the fac-
tory if you have questions concerning availability

.

Figure 1

MODEL DESCRIPTION CHART

PE03 P - X X S - X X X - A0S

PE03P - ARS - S X X - A0S

637429 - X X

Diaphragm

Ball

FLUID SECTION SERVICE KIT SELECTION

EXAMPLE: Model # PE03P-ARS-SAA-A0S
Fluid Section Service Kit # 637429-AA

Seat Material

D - Acetal

P - Polypropylene

K - Kynar PVDF

S - Stainless Steel

Diaphragm Material

A - Santoprene

T - PTFE / Santoprene

C - Hytrel

V - Viton

Ball Material

A - Santoprene

T - PTFE

C - Hytrel

V - Viton

S - Stainless Steel

Hardware Material

S - Stainless Steel

Fluid Caps / Manifold Material

D - Groundable Acetal (single port)
E - Groundable Acetal (multiple port)
K - Kynar PVDF (single port)
L - Kynar PVDF (multiple port)
P - Polypropylene (single port)
R - Polypropylene (multiple port)

Fluid Connection

A - 3/8 - 18 N.P.T.F. - 1
B - Rp 3/8 (3/8 - 19 BSP)

Center Section Material

P - Polypropylene

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Summary

Page 2 - OPERATING AND SAFETY PRECAUTIONS

PE03P-X-X-A0S (en) Page 2 of 12 OPERATING AND SAFETY PRECAUTIONS READ, UNDERSTAND AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE. EXCESSIVE AIR PRESSURESTATIC SPARK HAZARDOUS MATERIALSHAZARDOUS PRESSURE WARNING EXCESSIVE AIR PRESSURE. Can cause person- al injury, pump damage or prop...

Page 3 - WARNING; OPERATING INSTRUCTIONS; Figure 2

Page 3 of 12 PE03P-X-X-A0S (en) GENERAL DESCRIPTION The ARO diaphragm pump offers high volume delivery even at low airpressure and a broad range of material compatibility options available.Refer to the model and option chart. ARO pumps feature stall resistantdesign, modular air motor / fluid section...

Page 4 - SEAT OPTIONS; SERVICE KIT; COMMON PARTS

MATERIAL CODE [A] = Aluminum [B] = Nitrile [D] = Acetal [E] = E.P.R. [GA] = Groundable Acetal[GFN] = Glass Filled Nylon[H] = Hytrel [K] = Kynar PVDF [P] = Polypropylene [PPG] = Glass Filled Polypropylene [Sp] = Santoprene[SS] = Stainless Steel[T] = PTFE [V] = Viton PE03P-X-X-A0S (en) Page 4 of 12 PA...

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