Ingersoll Rand PD30X-X-B - Manual
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Table of Contents:
- Page 2 – OPERATING AND SAFETY PRECAUTIONS
- Page 3 – Reassemble in reverse order.
- Page 4 – CONE CHECK OPTIONS; COMMON PARTS
- Page 5 – LUBRICATION / SEALANTS; Figure 1
- Page 6 – AIR MOTOR PARTS; AIR MOTOR SECTION SERVICE; Air Motor Section Service is continued from Fluid Section repair.; PILOT VALVE DISASSEMBLY; pilot piston and other parts.; PILOT VALVE REASSEMBLY
- Page 7 – MAJOR VALVE CROSS SECTION DETAIL; MAJOR VALVE; Figure 2
- Page 8 – TROUBLE SHOOTING; Product discharged from exhaust outlet.; DIMENSIONAL DATA; Figure 4
E
2010
CCN 99756587
(800) 276-4658
D
FAX (800) 266-7016
INGERSOLL RAND COMPANY
209 NORTH MAIN STREET- BRYAN, OHIO 43506
OPERATOR’S MANUAL
PD30X-X-B
RELEASED:
8-14-98
REVISED:
5-7-10
(REV. P)
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE
3” DIAPHRAGM PUMP
1:1 RATIO (METALLIC)
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
SERVICE KITS
Refer to Model Description Chart to match the pump material options.
637303-XX for fluid section repair (see page 4). Note: This kit also con-
tains several air motor seals which will need to be replaced.
637302 for air section repair (see page 6).
67089-X major air valve assembly (see page 7)
PUMP DATA
Models
see Model Description Chart for “-XXX”.
. . . . . . . . . . . . .
Pump Type
Metallic Air Operated Double Diaphragm
. . . . . . . . . .
Material
see Model Description Chart.
. . . . . . . . . . . . .
Weight
PD30A-XAX-XXX-B( )
113 lbs (51.3 kgs)
. . . .
. . .
PD30A-XCX-XXX-B( )
197 lbs (89.4 kgs)
. . .
PD30A-XHX-XXX-B( )
203 lbs (92.1 kgs)
. . .
PD30A-XSX-XXX-B( )
203 lbs (92.1 kgs)
. . .
(add 40 lbs [18.1 kg] for stainless steel air motor section)
Maximum Air Inlet Pressure
Ball check models
120 p.s.i.g. (8.3 bar)
. . . . . . . . . . . . .
Cone check models
100 p.s.i.g. (6.9 bar)
. . . . . . . . . . . .
Maximum Material Inlet Pressure
10 p.s.i.g. (.69 bar)
. . . . .
Maximum Outlet Pressure
Ball check models
120 p.s.i.g. (8.3 bar)
. . . . . . . . . . . . .
Cone check models
100 p.s.i.g. (6.9 bar)
. . . . . . . . . . . .
Maximum Flow Rate
(flooded inlet)
Ball check models
275 g.p.m. (1041 l.p.m.)
. . . . . . . . . . . . .
Cone check models
195 g.p.m. (738.1 l.p.m.)
. . . . . . . . . . . .
Displacement / Cycle @ 100 p.s.i.g.
2.8 gal. (10.6 lit.)
. . .
Maximum Particle Size
Ball check models
3/8” dia. (9.5 mm)
. . . . . . . . . . . . .
Cone check models
3/4” dia. (18.75 mm)
. . . . . . . . . . . .
Maximum Temperature Limits (diaphragm / ball / seal material)
E.P.R. / EPDM
-60
_
to 280
_
F (-51
_
to 138
_
C)
. . . . . . . . . . .
Hytrel
R
-20
_
to 150
_
F (-29
_
to 66
_
C)
. . . . . . . . . . . . . . . .
Nitrile
10
_
to 180
_
F (-12
_
to 82
_
C)
. . . . . . . . . . . . . . . . .
P.V.D.F. (Kynar
R
)
10
_
to 200
_
F (-12
_
to 93
_
C)
. . . . . . . .
Santoprene
R
-40
_
to 225
_
F (-40
_
to 107
_
C)
. . . . . . . . . . .
PTFE
40
_
to 225
_
F (4
_
to 107
_
C)
. . . . . . . . . . . . . . . . .
Viton
R
-40
_
to 350
_
F (-40
_
to 177
_
C)
. . . . . . . . . . . . . . . .
Dimensional Data
see page 8
. . . . . . . . . . . . . . . .
Mounting Dimensions
10-5/32” x 12-1/16” (258 mm x 306 mm)
. . .
Noise Level
@ 70 p.s.i., 50 c.p.m.
83.0 db(A)
. . . .
Tested with 67263 muffler assembly installed.
The pump sound pressure levels published here have been updated to an Equivalent
Continuous Sound Level (L
Aeq
) to meet the intent of ANSI S1.13-1971, CAGI-PNEU-
ROP S5.1 using four microphone locations.
NOTICE: All possible options are shown in the chart however certain com-
binations may not be recommended, consult a representative or the fac-
tory if you have questions concerning availability
.
3” DIAPHRAGM PUMP
PD30X-XXX-XXX-B( )
MODEL DESCRIPTION CHART
PD30 X - X X X - X X X - B 03
PD30X - XXX - X X X - B( )
637303 - X X
Diaphragm
Ball
FLUID SECTION SERVICE KIT SELECTION
EXAMPLE: MODEL # PD30A-ACS-SAA-B
FLUID SECTION SERVICE KIT # 637303-AA
SEAT MATERIAL
A - Santoprene
H - Hard 440 Stainless Steel
C - Hytrel
K - PVDF (Kynar)
E - Carbon Steel
L - Hastelloy
F - Aluminum
S - 316 Stainless Steel
G - Nitrile
0 - (Cone Check)
DIAPHRAGM MATERIAL
A - Santoprene
G - Nitrile
V - Viton
C - Hytrel
T - PTFE
BALL MATERIAL
(
=
) Cone Check models
A - Santoprene
J - Nitrile
(
=
)
T - PTFE
C - Hytrel
K - E.P.R.
(
=
)
V - Viton
G - Nitrile
L - Viton
(
=
)
HARDWARE MATERIAL
P - Plated Steel
S - Stainless Steel
FLUID CAPS & MANIFOLD MATERIAL
A - Aluminum
H - Hastelloy
C - Cast Iron
S - Stainless Steel
THREAD
A - N.P.T.F.
B - BSP
CENTER SECTION MATERIAL
A - Aluminum
S - Stainless Steel
CONE CHECK FLOW
03 - Bottom Discharge
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Summary
PD30X-X-B Page 2 of 8 OPERATING AND SAFETY PRECAUTIONS READ, UNDERSTAND, AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE. EXCESSIVE AIR PRESSURESTATIC SPARK HAZARDOUS MATERIALSHAZARDOUS PRESSURE WARNING EXCESSIVE AIR PRESSURE. Can cause person- al injury, pump damage or property dama...
Page 3 of 8 PD30X-X-B GENERAL DESCRIPTION The ARO diaphragm pump offers high volume delivery even at low airpressure and a broad range of material compatibility options available.Refer to the model and option chart. ARO pumps feature stall resistantdesign, modular air motor / fluid sections.Air oper...
MATERIAL CODE [A] = Aluminum [Ha] = Hastelloy - C [B] = Nitrile [K] = PVDF [C] = Carbon Steel [SH] = Hard S’Steel [Co] = Copper [SP] = Santoprene [CI] = Cast Iron [SS] = Stainless Steel [E] = E.P.R. [T] = PTFE [H] = Hytrel [V] = Viton PD30X-X-B Page 4 of 8 PARTS LIST / PD30X-X-X-B( ) FLUID SECTION F...
