Ingersoll Rand PD30R-XXX-XXX-C - Manual
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Table of Contents:
- Page 2 – OPERATING AND SAFETY PRECAUTIONS; = Hazards or unsafe practices which
- Page 3 – WARNING; EXCESSIVE AIR PRESSURE. Can cause pump dam-
- Page 4 – COMMON PARTS
- Page 5 – ASSEMBLY TORQUE REQUIREMENTS; ALL FASTENERS ARE METRIC.; LUBRICATION / SEALANTS; Torque Sequence
- Page 6 – AIR MOTOR SECTION SERVICE; LIPS MUST; AIR MOTOR PARTS
- Page 7 – Apply Lubriplate FML-2 grease to all “O” rings, “U” cups and; PILOT VALVE
- Page 8 – TROUBLE SHOOTING; Product discharged from exhaust outlet.; DIMENSIONAL DATA; Figure 4; DIMENSIONS
INGERSOLL RAND COMPANY LTD
209 NORTH MAIN STREET – BRYAN, OHIO 43506
(800) 495-0276
y
FAX (800) 892-6276
© 2010
CCN 15227655
www.ingersollrandproducts.com
OPERATOR’S MANUAL
PD30R-XXX-XXX-C
PE30R-XXX-XXX-C
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE
RELEASED: 2-4-05
REVISED:
11-17-10
(REV. 07)
3" DIAPHRAGM PUMP
1:1 RATIO (METALLIC)
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
SERVICE KITS
Refer to Model Description Chart to match the pump material op-
tions.
637303-XX for fl uid section repair (see page 4). NOTE: This kit also
contains several air motor seals which will need to be replaced.
637369 for air section repair (see page 6).
637374-X major air valve assembly (see page 7).
PUMP DATA
Models
. . . . . . . . . . . . . . . . . see Model Description Chart for “-XXX”
Pump Type
. . . . . . . . . . . . . Metallic Air Operated Double Diaphragm
Material
. . . . . . . . . . . . . . . . see Model Description Chart
Weight
. .
PX30R-XCX-XXX-C . . . . . . . . . . . . 242.3 lbs (109.9 kgs)
PX30R-XSX-XXX-C . . . . . . . . . . . . 253.3 lbs (114.9 kgs)
Maximum Air Inlet Pressure
. . . . . . . . . . . 120 p.s.i.g. (8.3 bar)
Maximum Material Inlet Pressure
. . . . . . 10 p.s.i.g. (0.69 bar)
Maximum Outlet Pressure
. . . . . . . . . . . . . 120 p.s.i.g. (8.3 bar)
Maximum Flow Rate
. . . . . . . . . . . . . . . . . . . 237 g.p.m. (897 l.p.m.)
fl ooded inlet
. . . . . . . . . . . 275 g.p.m. (1041 l.p.m.)
Displacement / Cycle @ 100 p.s.i.g.
. . . . 2.8 gal. (10.6 lit.)
Maximum Particle Size
. . . . . . . . . . . . . . . . 3/8” dia. (9.5 mm)
Maximum Temperature Limits (diaphragm / ball / seat material)
E.P.R. / EPDM . . . . . . . . . . . . . . . . . . . -60° to 280° F (-51° to 138° C)
Hytrel® . . . . . . . . . . . . . . . . . . . . . . . . . -20° to 150° F (-29° to 79° C)
Kynar® PVDF . . . . . . . . . . . . . . . . . . . 10° to 200° F (-12° to 93° C)
Nitrile . . . . . . . . . . . . . . . . . . . . . . . . . . 10° to 180° F (-12° to 82° C)
Polypropylene. . . . . . . . . . . . . . . . . . 35° to 175° F (2° to 66° C)
Santoprene® . . . . . . . . . . . . . . . . . . . -40° to 225° F (-40° to 107° C)
PTFE . . . . . . . . . . . . . . . . . . . . . . . . . . . 40° to 225° F (4° to 107° C)
Viton® . . . . . . . . . . . . . . . . . . . . . . . . . . -40° to 350° F (-40° to 177° C)
Dimensional Data
. . . . . . . . . . . . . . . . . . . . . . see page 8
Mounting Dimensions
. . 10-5/32” x 12-1/16” (258 mm x 306 mm)
Noise Level
@ 70 p.s.i., 50 c.p.m.
c
. . . . . . 83.0 db(A)
d
c
Tested with 67263 muffl
er assembly installed.
d
The pump sound pressure levels published here have been updated to
an Equivalent Continuous Sound Level (L
Aeq
) to meet the intent of ANSI
S1.13-1971, CAGI-PNEUROP S5.1 using four microphone locations.
NOTICE: All possible options are shown in the chart, however, certain
combinations may not be recommended, consult a representative or
the factory if you have questions concerning availability.
Figure 1
MODEL DESCRIPTION CHART
P X 30 R - X X X - X X X - C
Air Motor / Air Cap Material
R - Polypropylene / Stainless steel
Fluid Connection
A - 3 - 8 N.P.T.F. - 1
B - Rp 3 (3 - 11 BSP parallel)
Ball Material
A - Santoprene
T - PTFE
C - Hytrel
V - Viton
G - Nitrile
Example: Model #PD30R-ASS-SAA-C
Fluid Section Service Kit # 637303-AA
PD30R - XXX - X X X - C
Ball Diaphragm
637303 - X X
Fluid Cap & Manifold Material
C - Cast Iron
S - Stainless steel
Diaphragm Material
A - Santoprene
G - Nitrile
B - Santoprene
T - PTFE / Santoprene
C - Hytrel
V - Viton
Seat Material
A - Santoprene
H - Hard 440 stainless steel
C - Hytrel
K - Kynar PVDF
E - Carbon steel
L - Hastelloy® - C
F - Aluminum
S - 316 Stainless steel
G - Nitrile
Hardware Material
P - Carbon steel
S - Stainless steel
Electronic Interface
D - None
E - Available
Fluid Section Service Kit Selection
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Summary
Page 2 of 8 PD30R-XXX-XXX-C (en) WARNING EXCESSIVE AIR PRESSURE. Can cause personal injury, pump damage or property damage.Do not exceed the maximum inlet air pressure as stated on the pump model plate.Be sure material hoses and other components are able to withstand fl uid pressures developed by th...
PD30R-XXX-XXX-C (en) Page 3 of 8 MAINTENANCE Refer to the part views and descriptions as provided on pages 4 through 7 for parts identifi cation and service kit information. Certain ARO “Smart Parts” are indicated which should be avail-able for fast repair and reduction of down time.Ser vice kits ar...
Page 4 of 8 PD30R-XXX-XXX-C (en) PARTS LIST / PX30R-XXX-XXX-C FLUID SECTION n 637303-XX Fluid section service kit includes: Balls (see Ball Option, refer to -XX in chart below), Diaphragms (see Diaphragm Option, refer to -XX in chart below) and items 3, 19, 70, 144, 175, 196 (listed below) and 174 a...
