Ingersoll Rand PD20P-X-X - Manual
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Table of Contents:
- Page 2 – OPERATING AND SAFETY PRECAUTIONS
- Page 3 – Verify correct model / configuration prior to installation.
- Page 4 – SEAT OPTIONS; SERVICE KIT; COMMON PARTS
- Page 5 – ALL FASTENERS ARE METRIC.; LUBRICATION / SEALANTS; Torque Sequence
- Page 6 – AIR MOTOR PARTS; AIR MOTOR SECTION SERVICE; Air Motor Section Service is continued from Fluid Section repair.; PILOT VALVE DISASSEMBLY; pilot piston and other parts.; PILOT VALVE REASSEMBLY; LIPS MUST
- Page 7 – TORQUE REQUIREMENTS; PILOT VALVE; Figure 3
- Page 8 – TROUBLE SHOOTING; Product discharged from exhaust outlet.; DIMENSIONAL DATA; Figure 4
E
2010
CCN 20083440
(800) 276-4658
D
FAX (800) 266-7016
INGERSOLL RAND COMPANY LTD
209 NORTH MAIN STREET
BRYAN, OHIO 43506
1:1 RATIO (NON-METALLIC)
2” DIAPHRAGM PUMP
OPERATOR’S MANUAL
PD20P-X-X
RELEASED: 12-16-02
REVISED:
10-9-10
(REV.
K
)
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
PE20P-X-X
SERVICE KITS
Refer to Model Description Chart to match the pump material options.
637369 for air section repair (see page 6).
637373-XX for fluid section repair (see page 4). NOTE: This kit also con-
tains several air motor seals which will need to be replaced.
637374-X major air valve assembly (see page 7).
PUMP DATA
Models
see Model Description Chart for “-XXX”.
. . . . . . . . . .
Pump Type
Non-Metallic Air Operated Double Diaphragm
. . . . . . .
Material
see Model Description Chart.
. . . . . . . . . .
Weight
PX20P-FKS-XXX
110.9 lbs (50.3 kgs)
. . .
. . . . . . .
PX20P-FPS-XXX
85.3 lbs (38.7 kgs)
. . . . . . .
Maximum Air Inlet Pressure
120 p.s.i.g. (8.3 bar)
. . . . . . . . .
Maximum Material Inlet Pressure
10 p.s.i.g. (.69 bar)
. . . . .
Maximum Outlet Pressure
120 p.s.i.g. (8.3 bar)
. . . . . . . . . .
Maximum Flow Rate
(
flooded inlet
)
184 g.p.m. (696 l.p.m.)
. . . .
Displacement / Cycle @ 100 p.s.i.g.
1.4 gal. (5.3 lit.)
. . .
Maximum Particle Size
1/4” dia. (6.4 mm)
. . . . . . . . . . . .
Maximum Temperature Limits (diaphragm / ball / seal material)
E.P.R. / EPDM
-60
_
to 280
_
F (-51
_
to 138
_
C)
. . . . . . . . . . .
Hytrel
R
-20
_
to 150
_
F (-29
_
to 66
_
C)
. . . . . . . . . . . . . . .
Nitrile
10
_
to 180
_
F (-12
_
to 82
_
C)
. . . . . . . . . . . . . . . . .
Polypropylene
35
_
to 1
75
_
F (2
_
to
79
_
C)
. . . . . . . . . . .
Kynar
R
PVDF
10
_
to 200
_
F (-12
_
to 93
_
C)
. . . . . . . . . . .
Santoprene
R
-40
_
to 225
_
F (-40
_
to 107
_
C)
. . . . . . . . . . .
PTFE
40
_
to 225
_
F (4
_
to 107
_
C)
. . . . . . . . . . . . . . . . .
Viton
R
-40
_
to 350
_
F (-40
_
to 170
_
C)
. . . . . . . . . . . . . . . .
Dimensional Data
see page 8
. . . . . . . . . . . . . . . .
Mounting Dimension
8.18” x 14.16” (207.8 mm x 359.7 mm)
. . . . .
Noise Level
@ 70 p.s.i., 60 c.p.m.
85.0 db(A)
{
. . . . .
The pump sound pressure levels published here have been updated to an Equivalent
Continuous Sound Level (L
Aeq
) to meet the intent of ANSI S1.13-1971, CAGI-PNEU-
ROP S5.1 using four microphone locations.
NOTICE: All possible options are shown in the chart, however, certain
combinations may not be recommended, consult a representative or the
factory if you have questions concerning availability
.
Figure 1
MODEL DESCRIPTION CHART
P X 20 P - F X S - X X X
PX20P - FXS - X X X
637373 - X X
Diaphragm
Ball
FLUID SECTION SERVICE KIT SELECTION
EXAMPLE: Model # PD20P-FPS-PAA
Fluid Section Service Kit # 637373-AA
Seat Material
P - Polypropylene
K - Kynar PVDF
Diaphragm Material
A - Santoprene
M - Medical Grade Santoprene
C - Hytrel
T - PTFE / Santoprene
G - Nitrile
V - Viton
Hardware Material
S - Stainless Steel
Fluid Caps & Manifold Material
P - Polypropylene
K - Kynar PVDF
Fluid Connection
F - 2” A.N.S.I. / DIN Flange
Center Section Material
P - Polypropylene / Vinyl Ester
Ball Material
A - Santoprene
T - PTFE
C - Hytrel
V - Viton
G - Nitrile
Electronic Interface
D - None
E - Available
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Summary
PD20P-X-X (en) Page 2 of 8 OPERATING AND SAFETY PRECAUTIONS READ, UNDERSTAND, AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE. EXCESSIVE AIR PRESSURESTATIC SPARK HAZARDOUS MATERIALSHAZARDOUS PRESSURE WARNING EXCESSIVE AIR PRESSURE. Can cause person- al injury, pump damage or property...
Page 3 of 8 PD20P-X-X (en) GENERAL DESCRIPTION The ARO diaphragm pump offers high volume delivery even at low airpressure and a broad range of material compatibility options available.Refer to the model and option chart. ARO pumps feature stall resistantdesign, modular air motor / fluid sections.Air...
MATERIAL CODE [B] = Nitrile [C] = Carbon Steel [Co] = Copper[E] = E.P.R. [H] = Hytrel [K] = Kynar PVDF [MSP]= Medical Grade Santoprene[P] = Polypropylene [SP] = Santoprene[SS] = Stainless Steel[T] = PTFE [V] = Viton [VE] = Vinyl Ester PD20P-X-X (en) Page 4 of 8 PARTS LIST / PX20P-X-X FLUID SECTION L...
