Ingersoll Rand PD10E-X-X - Manual

Ingersoll Rand PD10E-X-X

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Table of Contents:

  • Page 2 – OPERATING AND SAFETY PRECAUTIONS
  • Page 3 – WARNING; pump damage, personal injury or property damage.
  • Page 4 – SEAT OPTIONS; SERVICE KIT; COMMON PARTS
  • Page 5 – ALL FASTENERS ARE METRIC.; VIEW OF TWO PIECE TEFLON DIAPHRAGM; Torque Sequence; FOR THE
  • Page 6 – AIR MOTOR SECTION SERVICE; Service is divided into two parts − 1. Pilot Valve,; PILOT VALVE DISASSEMBLY; LIPS MUST FACE EACH OTHER.; AIR MOTOR PARTS
  • Page 7 – TORQUE REQUIREMENTS; LUBRICATION / SEALANTS; Figure 3; PILOT VALVE
  • Page 8 – TROUBLE SHOOTING; Product discharged from exhaust outlet.; DIMENSIONAL DATA; Figure 4
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INGERSOLL RAND COMPANY LTD

P.O. BOX 151

ONE ARO CENTER

BRYAN, OHIO 43506-0151

(800) 276-4658

FAX (800) 266-7016

© 2009

CCN 15244940

OPERATOR’S MANUAL

PD10E-X-X

INCLUDING: OPERATION, INSTALLATION & MAINTENANCE

RELEASED:

6-15-05

REVISED:

5-25-09

(REV. 03)

1” DIAPHRAGM PUMP

1:1 RATIO (CONDUCTIVE NON-METALLIC)

READ THIS MANUAL CAREFULLY BEFORE INSTALLING,

OPERATING OR SERVICING THIS EQUIPMENT.

It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.

SERVICE KITS

Refer to Model Description Chart to match the pump material

options.

637397 for air section repair (see page 6).

637396-XX for fluid section repair (see page 4). NOTE: This

kit also contains several air motor seals which will need to be

replaced.

637395-7 major air valve assembly (see page 7).

PUMP DATA

Models . . . . . . see Model Description Chart for “-XXX”.

Pump Type . . . Non-Metallic Air Operated Double Diaphragm

Material . . . . . see Model Description Chart.

Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20.41 lbs (9.26 kgs)

Maximum Air Inlet Pressure . . . . . . . . 120 p.s.i.g. (8.3 bar)

Maximum Material Inlet Pressure . . . 10 p.s.i.g. (0.69 bar)

Maximum Outlet Pressure . . . . . . . . . . 120 p.s.i.g. (8.3 bar)

Maximum Flow Rate (flooded inlet) . . . 53.0 g.p.m. (200.6 l.p.m.)

Displacement / Cycle @ 100 p.s.i.g. . . 0.226 gal. (0.86 lit.)

Maximum Particle Size . . . . . . . . . . . . 1/8” dia. (3.2 mm)

Maximum Temperature Limits (diaphragm / ball / seal material)

E.P.R. / EPDM . . . . . . . . . . . . . . . . -60

to 280

F (-51

to 138

C)

Hytrel . . . . . . . . . . . . . . . . . . . . . -20

to 150

F (-29

º

to 66

C)

Nitrile . . . . . . . . . . . . . . . . . . . . . . 10

to 180

F (-12

º

to 82

C)

Polypropylene . . . . . . . . . . . . . . 35

to 175

F (2

to 79

C)

Santoprene . . . . . . . . . . . . . . . -40

to 225

F (-40

to 107

C)

T.F.E. Teflon . . . . . . . . . . . . . . . 40

to 225

F (4

to 107

C)

Viton . . . . . . . . . . . . . . . . . . . . . -40

to 350

F (-40

to 170

C)

Dimensional Data . . . . . . . . . . . . . . . . see page 8

Mounting Dimension . . . . . 5.032” x 10.050” (127.8 mm x 255.3 mm)

Noise Level @ 70 p.s.i., 50 c.p.m. . . . . . 85.0 db(A)

The pump sound pressure levels published here have been updated to an Equivalent

Continuous Sound Level (LAeq) to meet the intent of ANSI S1.13-1971, CAGI-PNEUROP

S5.1 using four microphone locations.

NOTICE: All possible options are shown in the chart, however,

certain combinations may not be recommended, consult a

representative or the factory if you have questions concerning

availability.

MODEL DESCRIPTION CHART

PD10 - F E

E

S - P X X

PD10E - FES - P X X

637396 -

Diaphragm

Ball

X X

FLUID SECTION SERVICE KIT SELECTION

EXAMPLE: Model # PD10E-FES-PAA

Fluid Section Service Kit # 637396-AA

Seat Material

P - Polypropylene

Diaphragm Material

A - Santoprene

T - T.F.E. (Teflon) / Santoprene

C - Hytrel

G - Nitrile

Hardware Material

S - Stainless Steel

Fluid Caps & Manifold Material

E - Conductive Polypropylene

Fluid Connection / Location

F - 1" A.N.S.I. / DIN Flange / End

Center Section Material

E - Conductive Polypropylene

Ball Material

A - Santoprene

T - T.F.E. (Teflon)

G - Nitrile

V - Viton

C - Hytrel

V - Viton

PD10E-FES-PXX

Figure 1

PD10E-FES-PXX

Figure 1

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Summary

Page 2 - OPERATING AND SAFETY PRECAUTIONS

Page 2 of 8 PD10E-X-X (en) EXCESSIVE AIR PRESSURE STATIC SPARK HAZARDOUS MATERIALS HAZARDOUS PRESSURE WARNING EXCESSIVE AIR PRESSURE. Can cause per- sonal injury, pump damage or property damage. Do not exceed the maximum inlet air pressure as stated on the pump model plate. Be sure material hoses an...

Page 3 - WARNING; pump damage, personal injury or property damage.

PD10E-X-X (en) Page 3 of 8 Page 3 of 8 GENERAL DESCRIPTION The ARO diaphragm pump offers high volume delivery even at low air pressure and a broad range of material compatibility options available. Refer to the model and option chart. ARO pumps feature stall resistant design, modular air motor / flu...

Page 4 - SEAT OPTIONS; SERVICE KIT; COMMON PARTS

Page of 8 PD10E-X-X (en) FLUID SECTION SERVICE KITS (637396-XX)  KITS INCLUDE: BALLS (see Ball Option, refer to -XX in Service Kit chart below), DIAPHRAGMS (see Diaphragm Option, refer to -XX in Service Kit chart below), and items 19, 33, 70, 1, 175 and 180 (listed below) plus 17 and 9276 Lubriplat...

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