Ingersoll Rand PD07X-X-X - Manual

Ingersoll Rand PD07X-X-X

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Table of Contents:

  • Page 2 – OPERATING AND SAFETY PRECAUTIONS
  • Page 3 – OPERATING INSTRUCTIONS; GENERAL DESCRIPTION
  • Page 4 – COMMON PARTS; TYPICAL CROSS SECTION; Figure 2
  • Page 5 – Torque Sequence; Figure 3
  • Page 6 – Indicates parts included in 637428 air section repair kit.; GENERAL SERVICE NOTES:; AIR MOTOR PARTS LIST
  • Page 7 – MAJOR VALVE DISASSEMBLY
  • Page 8 – TROUBLE SHOOTING; Product discharged from air exhaust.; DIMENSIONAL DATA; Figure 5; DIMENSIONS
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INGERSOLL RAND COMPANY LTD

209 NORTH MAIN STREET -- BRYAN, OHIO 43506

(800)

495-0276

y

FAX (800)

892-6276

© 2010

CCN 15275290

OPERATOR’S MANUAL

PD07X-X-X

INCLUDING: OPERATION, INSTALLATION & MAINTENANCE

RELEASED: 2-20-07
REVISED:

5-21-10

(REV. 04)

3/4" DIAPHRAGM PUMP

1:1 RATIO (METALLIC)

READ THIS MANUAL CAREFULLY BEFORE INSTALLING,

OPERATING OR SERVICING THIS EQUIPMENT.

It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.

SERVICE KITS

Refer to Model Description Chart to match the pump mate-

rial options.

637427-XX for fl uid section repair (see page 4).
637428 for air section repair (see page 6).

PUMP DATA

Models

. . . . . . . . . . . . . see Model Description Chart for “-XXX”

Pump Type

. . . . . . . . . Air Operated Double Diaphragm

Material

. . . . . . . . . . . . see Model Description Chart

Weight

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.74 lbs (3.96 kgs)

Maximum Air Inlet Pressure

. . . . . . . . 100 p.s.i.g. (6.9 bar)

Maximum Material Inlet Pressure

. . . 10 p.s.i.g. (0.69 bar)

Maximum Outlet Pressure

. . . . . . . . . . 100 p.s.i.g. (6.9 bar)

Air Consumption

@ 40 p.s.i. . . . . . . . 1 c.f.m. / gallon (approx.)

Maximum Flow Rate

(fl ooded inlet)

. . . 13.6 g.p.m. (51.5 l.p.m.)

Displacement / Cycle @ 100 p.s.i.g.

. 0.030 gal. (0.11 lit.)

Maximum Particle Size

. . . . . . . . . . . . . 3/32” dia. (2.4 mm)

Maximum Temperature Limits (diaphragm / ball / seat

material)

Hytrel® . . . . . . . . . . . . . . . . . . . -20° to 150° F (-29° to 66° C)
Polypropylene . . . . . . . . . . . . 35° to 175° F (2° to 79° C)
Santoprene® . . . . . . . . . . . . . . -40° to 225° F (-40° to 107° C)
PTFE . . . . . . . . . . . . . . . . . . . . . 40° to 225° F (4° to 107° C)

Dimensional Data

. . . . . . . . . . . . . . . . . . . see page 8

Noise Level

@ 70 p.s.i., 60 c.p.m. . . . . . . 75.0 db(A)

c

c

The pump sound pressure levels published here have been updated to

an Equivalent Continuous Sound Level (L

Aeq

) to meet the intent of ANSI

S1.13-1971, CAGI-PNEUROP S5.1 using four microphone locations.

NOTICE: All possible options are shown in the chart, however, certain
combinations may not be recommended, consult a representative or
the factory if you have questions concerning availability.

MODEL DESCRIPTION CHART

PD07R - X A S - X X X

Center Section Material

R - Polypropylene

Fluid Connection

A - 3/4 - 14 N.P.T.F. - 2
B - Rp 3/4 (3/4 - 14 BSP, parallel)

Ball Material

A - Santoprene
C - Hytrel
T - PTFE

Fluid Section Service Kit Selection

EXAMPLE: Model #PD07R-AAS-PCC
Fluid Section Service Kit # 637427-CC

PD07R - XAS - X X X

Ball

Diaphragm

637427 - X X

Fluid Cap & Manifold Material

A - Aluminum

Diaphragm Material

A - Santoprene
C - Hytrel
T - PTFE / Santoprene

Seat Material

F - Aluminum
P - Polypropylene

Hardware Material

S - Stainless Steel

Figure 1

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Summary

Page 2 - OPERATING AND SAFETY PRECAUTIONS

Page 2 of 8 PD07X-X-X (en) WARNING EXCESSIVE AIR PRESSURE. Can cause per- sonal injury, pump damage or property damage.Do not exceed the maximum inlet air pressure as stated on the pump model plate.Be sure material hoses and other components are able to withstand fluid pressures developed by this pu...

Page 3 - OPERATING INSTRUCTIONS; GENERAL DESCRIPTION

PD07X-X-X (en) Page 3 of 8 y Hytrel® is registered trademarks of the DuPont Company y Santoprene® is a registered trademark of Monsanto Company, licensed to Advanced Elastomer Systems, L.P. y y Lubriplate® is a registered trademark of Lubriplate Division (Fiske Brothers Refi ning Company) y ARO® is ...

Page 4 - COMMON PARTS; TYPICAL CROSS SECTION; Figure 2

Page 4 of 8 PD07X-X-X (en) PARTS LIST / PD07X-X-X FLUID SECTION  637427-XX Fluid Section Service Kits include: Balls (see Ball Option, refer to -XX in chart below), Diaphragms (see Diaphragm Op- tion, refer to -XX in chart below), and item 19 (listed below) plus items 144, 174 and 94276 Lubriplate®...

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