Ingersoll Rand PD05X-XXX-XXX-B - Manual
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Table of Contents:
- Page 2 – OPERATING AND SAFETY PRECAUTIONS; = Hazards or unsafe practices which
- Page 3 – DIAPHRAGM PUMP SERVICE; GENERAL SERVICE NOTES:; WARNING; EXCESSIVE AIR PRESSURE. Can cause pump dam-
- Page 4 – SEAT OPTIONS
- Page 5 – Figure 2; Torque Sequence
- Page 6 – AIR MOTOR SECTION SERVICE; Air Motor Section service is continued from Fluid Section repair.; PILOT VALVE DISASSEMBLY; LIPS; AIR MOTOR PARTS LIST
- Page 7 – Apply Lubriplate FML-2 grease to all “O” rings, “U” cups and mat-; Figure 3; PILOT VALVE PARTS
- Page 9 – Figure 4; ASSEMBLY TORQUE REQUIREMENTS
- Page 10 – TYPICAL CROSS SECTION; Figure 5
- Page 11 – TROUBLE SHOOTING; Product discharged from exhaust outlet.; DIMENSIONS; Figure 6
- Page 12 – Figure 7
CCN 15250384
OPERATOR’S MANUAL
PD05X-XXX-XXX-B
PE05X-XXX-XXX-B
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE
RELEASED:
8-27-08
REVISED: 5-28-10
(REV. 0
7
)
1/2" DIAPHRAGM PUMP
1:1 RATIO (METALLIC)
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
SERVICE KITS
Refer to Model Description Chart to match the pump material op-
tions.
637427-XX for fl uid section repair (see page 4).
637428 for air section repair (see pages 6 and 8).
PUMP DATA
Models
. . . . . . . . . . . . . . . . . see Model Description Chart for “-XXX”
Pump Type
. . . . . . . . . . . . . Metallic Air Operated Double Diaphragm
Material
. . . . . . . . . . . . . . . . see Model Description Chart
Weight
. .
PX05A-XAS-XXX-B . . . . . . . . . . . . 10.36 lbs (4.70 kgs)
PX05A-XSS-XXX-B . . . . . . . . . . . . 16.57 lbs (7.52 kgs)
PX05R-XAS-XXX-B . . . . . . . . . . . . 8.04 lbs (3.65 kgs)
PX05R-XSS-XXX-B . . . . . . . . . . . . 14.25 lbs (6.46 kgs)
Maximum Air Inlet Pressure
. . . . . . . . . . . 100 p.s.i.g. (6.9 bar)
Maximum Material Inlet Pressure
. . . . . . 10 p.s.i.g. (0.69 bar)
Maximum Outlet Pressure
. . . . . . . . . . . . . 100 p.s.i.g. (6.9 bar)
Air Consumption
@ 40 p.s.i. . . . . . . . . . . . . . 1 c.f.m. / gallon (approx.)
Maximum Flow Rate (fl ooded inlet)
. . . 12.0 g.p.m. (45.4 l.p.m.)
Displacement / Cycle @ 100 p.s.i.g.
. . . . 0.039 gal. (0.15 lit.)
Maximum Particle Size
. . . . . . . . . . . . . . . . 3/32” dia. (2.4 mm)
Maximum Temperature Limits (diaphragm / ball / seat material)
E.P.R. / EPDM . . . . . . . . . . . . . . . . . . . -60° to 280° F (-51° to 138° C)
Hytrel® . . . . . . . . . . . . . . . . . . . . . . . . . -20° to 150° F (-29° to 66° C)
Nitrile . . . . . . . . . . . . . . . . . . . . . . . . . . 10° to 180° F (-12° to 82° C)
Polypropylene. . . . . . . . . . . . . . . . . . 35° to 175° F (2° to 79° C)
Polyurethane . . . . . . . . . . . . . . . . . . . 10° to 150° F (-12° to 66° C)
Santoprene® . . . . . . . . . . . . . . . . . . . -40° to 225° F (-40° to 107° C)
PTFE . . . . . . . . . . . . . . . . . . . . . . . . . . 40° to 225° F (4° to 107° C)
Viton® . . . . . . . . . . . . . . . . . . . . . . . . . . -40° to 350° F (-40° to 177° C)
Dimensional Data
. . . . . . . . . . . . . . . . . . . . . . see pages 11 and 12
Noise Level
@ 70 p.s.i., 60 c.p.m. . . . . . . . . . 75.0 db(A)
c
c
The pump sound pressure levels published here have been updated to
an Equivalent Continuous Sound Level (L
Aeq
) to meet the intent of ANSI
S1.13-1971, CAGI-PNEUROP S5.1 using four microphone locations.
NOTICE: All possible options are shown in the chart, however, certain
combinations may not be recommended, consult a representative or
the factory if you have questions concerning availability.
MODEL DESCRIPTION CHART
P X 05 X - X X S - X X X - B
Center Section Material
A - Aluminum
R - Polypropylene
Fluid Connection
A - 1/2 - 14 N.P.T.F. - 1
B - Rp 1/2 (1/2 - 14 BSP parallel)
Ball Material
A - Santoprene
T - PTFE
C - Hytrel
U - Polyurethane
G - Nitrile
V - Viton
S - Stainless steel
Example: Model #PD05A-AAS-SAA-B
Fluid Section Service Kit # 637427-AA
PD05X - XXX - X X X - B
Ball Diaphragm
637427 - X X
Fluid Cap & Manifold Material
A - Aluminum
S - Stainless steel
Diaphragm Material
A - Santoprene
T - PTFE / Santoprene
C - Hytrel
U - Polyurethane
G - Nitrile
V - Viton
Seat Material
F - Aluminum
P - Polypropylene
S - 316 Stainless steel
Hardware Material
S - Stainless steel
Electronic Interface
D - None
E - Available
Fluid Section Service Kit Selection
PD05R-XXX-XXX-B
PD05A-XXX-XXX-B
Figure 1
INGERSOLL RAND COMPANY LTD
209 NORTH MAIN STREET – BRYAN, OHIO 43506
(800) 495-0276
FAX(800) 892-6276
© 2010
www.ingersollrandproducts.com
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Summary
Page 2 of 12 PD05X-XXX-XXX-B (en) WARNING EXCESSIVE AIR PRESSURE. Can cause personal injury, pump damage or property damage.Do not exceed the maximum inlet air pressure as stated on the pump model plate.Be sure material hoses and other components are able to withstand fl uid pressures developed by t...
PD05X-XXX-XXX-B (en) Page 3 of 12 y Hytrel® and Viton® are registered trademarks of the DuPont Company y Kynar® is a registered trademark of Arkema Inc. y ARO® is a registered trademark of Ingersoll-Rand Company y y Santoprene® is a registered trademark of Monsanto Company, licensed to Advanced Elas...
Page 4 of 12 PD05X-XXX-XXX-B (en) PARTS LIST / PX05X-XXX-XXX-B FLUID SECTION n 637427-XX Fluid section service kit includes: Balls (see Ball Option, refer to -XX in chart below), Diaphragms (see Diaphragm Option, refer to -XX in chart below) and item 19 (listed below) plus items 144, 174 and 94276 L...
