Ingersoll Rand PD05P-XXX-XXX - Manual
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Table of Contents:
- Page 2 – OPERATING AND SAFETY PRECAUTIONS
- Page 3 – GENERAL DESCRIPTION; TYPICAL CROSS SECTION
- Page 4 – SEAT OPTIONS
- Page 5 – Figure 3
- Page 6 – Indicates parts included in 637141 air section repair kit.; GENERAL SERVICE NOTES:; AIR MOTOR PARTS LIST
- Page 7 – Figure 4; MAJOR VALVE DISASSEMBLY; LIPS MUST FACE EACH OTHER; MAJOR VALVE
- Page 8 – TROUBLE SHOOTING; Product discharged from air exhaust.; DIMENSIONAL DATA; Figure 5; DIMENSIONS
CCN 99713398
OPERATOR’S MANUAL
PD05P-XXX-XXX
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE
RELEASED: 5-15-98
REVISED:
11-12-10
(REV. J)
1/2" DIAPHRAGM PUMP
1:1 RATIO (METALLIC)
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
SERVICE KITS
Refer to Model Description Chart to match the pump mate-
rial options.
637140-XX for fl uid section repair (see page 4).
637141 for air section repair (see page 6).
PUMP DATA
Models
. . . . . . . . . . . . . see Model Description Chart for “-XXX”
Pump Type
. . . . . . . . . Air Operated Double Diaphragm
Material
. . . . . . . . . . . . see Model Description Chart
Weight
. . . . .
PD05P-AAS-XXX . . . . . . . 8.36 lbs (3.79 kgs)
PD05P-ASS-XXX . . . . . . . . 14.6 lbs (6.62 kgs)
Maximum Air Inlet Pressure
. . . . . . . . 100 p.s.i.g. (6.9 bar)
Maximum Material Inlet Pressure
. . . 10 p.s.i.g. (0.69 bar)
Maximum Outlet Pressure
. . . . . . . . . . 100 p.s.i.g. (6.9 bar)
Air Consumption
@ 40 p.s.i. . . . . . . . 1 c.f.m. / gallon (approx.)
Maximum Flow Rate
(fl ooded inlet)
. . . 13 g.p.m. (49.2 l.p.m.)
Displacement / Cycle @ 100 p.s.i.g.
. 0.040 gal. (0.15 lit.)
Maximum Particle Size
. . . . . . . . . . . . . 3/32” dia. (2.4 mm)
Maximum Temperature Limits (diaphragm / ball / seat
material)
Nitrile . . . . . . . . . . . . . . . . . . . . 10° to 180° F (-12° to 82° C)
Polypropylene . . . . . . . . . . . . 35° to 175° F (2° to 79° C)
Santoprene® . . . . . . . . . . . . . . -40° to 225° F (-40° to 107° C)
PTFE. . . . . . . . . . . . . . . . . . . . . . . 40° to 225° F (4° to 107° C)
Viton® . . . . . . . . . . . . . . . . . . . . -40° to 350° F (-40° to 177° C)
Dimensional Data
. . . . . . . . . . . . . . . . . . . see page 8
Noise Level
@ 70 p.s.i., 60 c.p.m. . . . . . . 71.1 db(A)
c
c
The pump sound pressure levels published here have been updated to
an Equivalent Continuous Sound Level (L
Aeq
) to meet the intent of ANSI
S1.13-1971, CAGI-PNEUROP S5.1 using four microphone locations.
NOTICE: All possible options are shown in the chart, however, certain
combinations may not be recommended, consult a representative or
the factory if you have questions concerning availability.
MODEL DESCRIPTION CHART
PD05 P - A X S - X X X
Center Section Material
P - Polypropylene
Fluid Connection
A - 1/2 - 14 N.P.T.F. - 1
Ball Material
A - Santoprene
G - Nitrile
S - Stainless Steel
T - PTFE
V - Viton
Fluid Section Service Kit Selection
EXAMPLE: Model #PD05P-ASS-SAA
Fluid Section Service Kit # 637140-AA
PD05P - AXS - X X X
Ball
Diaphragm
637140 - X X
Fluid Cap & Manifold Material
A - Aluminum
S - Stainless Steel
Diaphragm Material
A - Santoprene
G - Nitrile
T - PTFE / Santoprene
V - Viton
Seat Material
F - Aluminum
P - Polypropylene
S - Stainless Steel
Hardware Material
S - Stainless Steel
Figure 1
INGERSOLL RAND COMPANY LTD
209 NORTH MAIN STREET – BRYAN, OHIO 43506
(800) 495-0276 FAX(800) 892-6276
© 2010
www.ingersollrandproducts.com
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Summary
Page 2 of 8 PD05P-XXX-XXX (en) WARNING EXCESSIVE AIR PRESSURE. Can cause per- sonal injury, pump damage or property damage.Do not exceed the maximum inlet air pressure as stated on the pump model plate.Be sure material hoses and other components are able to withstand fluid pressures developed by thi...
PD05P-XXX-XXX (en) Page 3 of 8 OPERATING INSTRUCTIONS Always flush the pump with a solvent compatible with the material being pumped if the material being pumped is subject to “setting up” when not in use for a period of time.Disconnect the air supply from the pump if it is to be in-active for a few...
Page 4 of 8 PD05P-XXX-XXX (en) PARTS LIST / PD05P-XXX-XXX FLUID SECTION 637140-XX Fluid Section Service Kits include: Balls (see Ball Option, refer to -XX in chart below), Diaphragms (see Diaphragm Op- tion, refer to -XX in chart below), and items 2 and 19 (listed below) plus 93706-1 Key-Lube grea...
