Ingersoll Rand PD05P-XXX-XXX-B - Manual
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Table of Contents:
- Page 2 – OPERATING AND SAFETY PRECAUTIONS; = Hazards or unsafe practices which
- Page 3 – WARNING; EXCESSIVE AIR PRESSURE. Can cause pump dam-; TYPICAL CROSS SECTION; Figure 2
- Page 4 – SEAT OPTIONS
- Page 5 – which contact pump case when using stainless steel fasteners.; FOR THE AIR MOTOR SEC-; Figure 3; COLOR CODE; Torque Sequence
- Page 6 – DIAPHRAGM PUMP SERVICE; GENERAL SERVICE NOTES:; Air Motor Section service is continued from Fluid Section repair.; AIR MOTOR PARTS LIST
- Page 7 – Figure 4; ASSEMBLY TORQUE REQUIREMENTS; Apply Lubriplate FML-2 grease to all “O” rings, “U” cups and mat-; MAJOR VALVE REASSEMBLY; LIPS; PILOT VALVE PARTS
- Page 8 – DIMENSIONAL DATA; DIMENSIONS; Figure 5; TROUBLE SHOOTING; Product discharged from exhaust outlet.
INGERSOLL RAND COMPANY LTD
P.O. BOX 151 ONE ARO CENTER BRYAN, OHIO 43506-0151
(800) 276-4658 FAX (800) 266-7016
© 200
9
CCN 15250376
fl uids.ingersollrand.com
OPERATOR’S MANUAL
PD05P-XXX-XXX-B
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE
RELEASED:
8-27-08
REVISED:
10
-
16
-0
9
(REV. 0
4
)
1/2" DIAPHRAGM PUMP
1:1 RATIO (NON-METALLIC)
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
SERVICE KITS
Refer to Model Description Chart to match the pump material op-
tions.
637427-XX for fl uid section repair (see page 4).
637428 for air section repair (see page 6).
PUMP DATA
Models
. . . . . . . . . . . . . . . . . . . see Model Description Chart for “-XXX”
Pump Type
. . . . . . . . . . . . . . . Non-Metallic Air Operated Double
Diaphragm
Material
. . . . . . . . . . . . . . . . . . see Model Description Chart
Weight
. .
PD05P-XDS-XXX-B . . . . . . . . . . . . 6.28 lbs (2.85 kgs)
PD05P-XES-XXX-B . . . . . . . . . . . . 6.67 lbs (3.03 kgs)
PD05P-XKS-XXX-B . . . . . . . . . . . . 6.78 lbs (3.08 kgs)
PD05P-XLS-XXX-B . . . . . . . . . . . . 7.24 lbs (3.28 kgs)
PD05P-XPS-XXX-B . . . . . . . . . . . . 5.21 lbs (2.36 kgs)
PD05P-XRS-XXX-B . . . . . . . . . . . . 5.44 lbs (2.47 kgs)
Maximum Air Inlet Pressure
. . . . . . . . . . . 100 p.s.i.g. (6.9 bar)
Maximum Material Inlet Pressure
. . . . . . 10 p.s.i.g. (0.69 bar)
Maximum Outlet Pressure
. . . . . . . . . . . . . 100 p.s.i.g. (6.9 bar)
Air Consumption
@ 40 p.s.i. . . . . . . . . . . . . . 1 c.f.m. / gallon (approx.)
Maximum Flow Rate (fl ooded inlet)
. . . 14.4 g.p.m. (54.5 l.p.m.)
Displacement / Cycle @ 100 p.s.i.g.
. . . . 0.039 gal. (0.15 lit.)
Maximum Particle Size
. . . . . . . . . . . . . . . . 3/32” dia. (2.4 mm)
Maximum Temperature Limits (diaphragm / ball / seat material)
Acetal . . . . . . . . . . . . . . . . . . . . . . . . . . 10° to 180° F (-12° to 82° C)
Hytrel® . . . . . . . . . . . . . . . . . . . . . . . . . -20° to 150° F (-29° to 66° C)
Kynar® PVDF . . . . . . . . . . . . . . . . . . . 10° to 200° F (-12° to 93° C)
Nitrile . . . . . . . . . . . . . . . . . . . . . . . . . . 10° to 180° F (-12° to 82° C)
Polypropylene. . . . . . . . . . . . . . . . . . 35° to 1
75
° F (2° to
79
° C)
Polyurethane . . . . . . . . . . . . . . . . . . . 10° to 150° F (-12° to 66° C)
Santoprene® . . . . . . . . . . . . . . . . . . . -40° to 225° F (-40° to 107° C)
Tefl on® PTFE . . . . . . . . . . . . . . . . . . . 40° to 225° F (4° to 107° C)
Viton® . . . . . . . . . . . . . . . . . . . . . . . . . . -40° to 350° F (-40° to 177° C)
Groundable Models
. . . . . . . . . . . . . . . . . . . . PD05P-XDS-XXX-B
PD05P-XES-XXX-B
Dimensional Data
. . . . . . . . . . . . . . . . . . . . . . see page 8
Noise Level
@ 70 p.s.i., 60 c.p.m. . . . . . . . . . 75.0 db(A)
The pump sound pressure levels published here have been updated to
an Equivalent Continuous Sound Level (L
Aeq
) to meet the intent of ANSI
S1.13-1971, CAGI-PNEUROP S5.1 using four microphone locations.
NOTICE: All possible options are shown in the chart, however, certain
combinations may not be recommended, consult a representative or
the factory if you have questions concerning availability.
MODEL DESCRIPTION CHART
P D 05 P - X X S - X X X - B
Center Section Material
P - Polypropylene
Fluid Connection
A - 1/2 - 14 N.P.T.F. - 1
B - Rp 1/2 (1/2 - 14 BSP parallel)
Ball Material
A - Santoprene
T - Tefl on PTFE
C - Hytrel
U - Polyurethane
G - Nitrile
V - Viton
S - Stainless steel
Example: Model #PD05P-ARS-SAA-B
Fluid Section Service Kit # 637427-AA
PD05P - XXX - X X X - B
Ball Diaphragm
637427 - X X
Fluid Cap & Manifold Material
D - Groundable Acetal (single port)
E - Groundable Acetal (multiple port)
K - Kynar PVDF (single port)
L - Kynar PVDF (multiple port)
P - Polypropylene (single port)
R - Polypropylene (multiple port)
Diaphragm Material
A - Santoprene
T - Tefl on PTFE / Santoprene
C - Hytrel
U - Polyurethane
G - Nitrile
V - Viton
Seat Material
D - Acetal
P - Polypropylene
K - Kynar PVDF
S - Stainless steel
Hardware Material
S - Stainless steel
Fluid Section Service Kit Selection
Figure 1
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Summary
Page 2 of 8 PD05P-XXX-XXX-B (en) WARNING EXCESSIVE AIR PRESSURE. Can cause personal injury, pump damage or property damage.Do not exceed the maximum inlet air pressure as stated on the pump model plate.Be sure material hoses and other components are able to withstand fl uid pressures developed by th...
PD05P-XXX-XXX-B (en) Page 3 of 8 Hytrel®, Tefl on® and Viton® are registered trademarks of the DuPont Company Kynar® is a registered trademark of Arkema Inc. ARO® is a registered trademark of Ingersoll-Rand Company Santoprene® is a registered trademark of Monsanto Company, licensed to Advanced Elast...
Page 4 of 8 PD05P-XXX-XXX-B (en) PARTS LIST / PD05P-XXX-XXX-B FLUID SECTION 637427-XX Fluid section service kit includes: Balls (see Ball Option, refer to -XX in chart below), Diaphragms (see Diaphragm Option, refer to -XX in chart below) and item 19 (listed below) plus items 144, 174 and 94276 Lubr...
