Ingersoll Rand PD03P - Manual
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Table of Contents:
- Page 2 – OPERATING AND SAFETY PRECAUTIONS
- Page 3 – WARNING; EXCESSIVE AIR PRESSURE. Can cause pump; OPERATING INSTRUCTIONS; Always flush the pump with a solvent compatible with; MAINTENANCE; Figure 2
- Page 4 – COMMON PARTS
- Page 5 – ASSEMBLY TORQUE REQUIREMENTS; Torque Sequence
- Page 6 – Indicates parts included in 637428 Air Section Repair Kit.; GENERAL SERVICE NOTES:; er baffl
- Page 7 – Figure 4; MAJOR VALVE; PILOT VALVE PARTS; MAJOR VALVE REASSEMBLY; LIPS MUST FACE EACH OTHER.
- Page 8 – TROUBLE SHOOTING; Product discharged from air exhaust.; DIMENSIONAL DATA; Figure 5; Pump Model
- Page 9 – ACCESSORIES; Figure 6
OPERATOR’S MANUAL
PD03P-XXX-XXX
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE
RELEASED:
12-17-05
REVISED:
6
-
25
-1
3
(REV.
F
)
3/8” DIAPHRAGM PUMP
1:1 RATIO, NON-METALLIC
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
SERVICE KITS
Refer to Model Description Chart to match the pump material options.
637428 for air section repair (see page 6).
637429-XX for fl uid section repair (see page 4).
PUMP DATA
Models . . . . . .
see Model Description Chart for “-XXX”.
Pump Type . . .
Air Operated Double Diaphragm.
Material . . . . .
see Model Description Chart.
Weight. . . . . . . .
PD03P-XDS-XXX. . . . . . .
4.16 lbs (1.89 kgs)
PD03P-XES-XXX. . . . . . . . 4.26 lbs (1.93 kgs)
PD03P-XKS-XXX . . . . . . . 4.50 lbs (2.04 kgs)
PD03P-XLS-XXX . . . . . . . 4.62 lbs (2.10 kgs)
PD03P-XPS-XXX . . . . . . . 3.44 lbs (1.56 kgs)
PD03P-XRS-XXX . . . . . . . 3.50 lbs (1.59 kgs)
Maximum Air Inlet Pressure . . . . . . . .
100 p.s.i.g. (6.9 bar)
Maximum Material Inlet Pressure . . .
10 p.s.i.g. (0.69 bar)
Maximum Outlet Pressure . . . . . . . . . .
100 p.s.i.g. (6.9 bar)
Air Consumption @
40 p.s.i.g
. . . . . . . .
1 c.f.m /gallon (approx.)
Maximum Flow Rate
(fl ooded inlet)
ball check. . . . . . .
. . . . 10.6 g.p.m. (40.1 l.p.m.)
duckbill . . . . . . . . . . . . . 8.7 g.p.m. (32.9 l.p.m.)
Displacement / Cycle @ 100 p.s.i.g
ball check
. . . . . . .
. . . 0.022 gallons (0.083 lit.)
duckbill . . . . . . . . . . . . . 0.018 gallons (0.068 lit.)
Maximum Particle Size
ball check
. . . . . . .
. . . 1/16” dia. (1.6 mm)
duckbill
. . . . . . .
. . . . . . fi bers)
Maximum Temperature Limits (diaphragm / ball / seal material)
Acetal . . . . . . . . . . . . . . . . . . . . . . -10
0
to 180
0
F (-12
0
to 82
0
C)
E.P.R / EPDM . . . . . . . . . . . . . . . . -60
0
to 280
0
F (-51
0
to 138
0
C)
Hytrel . . . . . . . . . . . . . . . . . . . . . -20
0
to 150
0
F (-29
º
to 66
0
C)
Kynar P.V.D.F . . . . . . . . . . . . . . 10
0
to 200
0
F (-12
º
to 93
0
C)
Neoprene. . . . . . . . . . . . . . . . . . . 0
0
to 200
0
F (-18
º
to 93
0
C)
Nitrile . . . . . . . . . . . . . . . . . . . . . . 10
0
to 180
0
F (-12
º
to 82
0
C)
Polypropylene . . . . . . . . . . . . . . 35
0
to 175
0
F (2
0
to 79
0
C)
Santoprene . . . . . . . . . . . . . . . -40
0
to 225
0
F (-40
0
to 107
0
C)
PTFE . . . . . . . . . . . . . . . . . . . . . . 40
0
to 225
0
F (4
0
to 107
0
C)
Viton . . . . . . . . . . . . . . . . . . . . . -40
0
to 350
0
F (-40
0
to 177
0
C)
Groundable Models . . . . . . . . .
PD03P-XDS-XXX
PD03P-XES-XXX
Dimensional Data . . . . . . . . . . . . . . . .
see page 8
Noise Level
@ 70 p.s.i., 60 c.p.m. . . . . .
72.7 db(A)
The pump sound pressure levels published here have been updated to an Equivalent
Continuous Sound Level (L
Aeq
) to meet the intent of ANSI S1.13-1971, CAGI-PNEU-
ROP S5.1 using four microphone locations.
NOTICE: All possible options are shown in the chart, however, cer-
tain combinations may not be recommended, consult a represen-
tative or the factory if you have questions concerning availability.
MODEL DESCRIPTION CHART
PD03 P -X X S -X X X
K - EPR (*)
L - Viton (*)
Seat Material
D - Acetal
S - Stainless Steel
K - Kynar PVDF
0 - (Duckbill)
P - Polypropylene
Ball Material
(*) Duckbill models
N - Neoprene (*)
Hardware Material
S - Stainless Steel
Fluid Caps / Manifold Material
D - Groundable Acetal (single port)
E - Groundable Acetal (multiple port)
K - Kynar PVDF (single port)
L - Kynar PVDF (multiple port)
P - Polypropylene (single port)
R - Polypropylene (multiple port)
Fluid Connection
A - 3/8 - 18 N.P.T.F. - 1
A - Santoprene
C - Hytrel
PD03P - ARS - S X X
637429 - X X
Diaphragm
Ball
FLUID SECTION SERVICE KIT SELECTION
Example: Model # PD03P-ARS-SAA
Fluid Section Service Kit # 637429-AA
Diaphragm Material
A - Santoprene
T - PTFE / Santoprene
C - Hytrel
V - Viton
J - Nitrile (*)
V - Viton
T - PTFE
S - Stainless Steel
B - Rp 3/8 (3/8 - 19 BSP)
Center Section Material
P - Polypropylene
Figure 1
INGERSOLL RAND COMPANY LTD
209 NORTH MAIN STREET – BRYAN, OHIO 43506
(800) 495-0276 FAX(800) 892-6276
© 201
3
CCN 15255995
www.ingersollrandproducts.com
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Summary
Page 2 of 12 PD03P-XXX-XXX (en) EXCESSIVE AIR PRESSURES TATIC SPARK HAZARDOUS MATERIALSHAZARDOUS PRESSURE WARNING EXCESSIVE AIR PRESSURE. Can cause per- sonal injury, pump damage or property damage.Do not exceed the maximum inlet air pressure as stated on the pump model plate.Be sure material hoses ...
PD03P-XXX-XXX (en) Page 3 of 12 GENERAL DESCRIPTION The ARO diaphragm pump offers high volume delivery even at low air pressure and a broad range of material compatibility options available. Refer to the model and option chart. ARO pumps feature stall resistant design, modular air motor / fl uid sec...
Page 4 of 12 PD03P-XXX-XXX (en) n 637429-XX Fluid Section service kits include: Balls (see BALL OPTION, refer to -XX in chart below), Diaphragms (See DIAPHRAGM OPTION, refer to -XX in chart below) and item 19 (listed below), plus items 144, 174 and 94276 Lubriplate® grease (page 6). y PARTS LIST / P...
