Ingersoll Rand MHD56298 - Manual

Ingersoll Rand MHD56298

Ingersoll Rand MHD56298 – Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.

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Table of Contents:

  • Page 2 – PARTS, OPERATION AND MAINTENANCE MANUAL; THIRD GENERATION; important; AIR WINCHES
  • Page 3 – TABLE OF CONTENTS
  • Page 4 – SAFETY INFORMATION; Safety Summary
  • Page 5 – SAFE OPERATING INSTRUCTIONS; DO NOT OPERATE; WARNING LABELS AND TAG; WARNING
  • Page 6 – SPECIFICATIONS; Series
  • Page 8 – FA5A Performance Curve; Description of Operation
  • Page 9 – INSTALLATION; Mounting; Winch frame material is not suitable for welding. FA5A; Wire Rope; Table 1 - Mounting Bolt Hole Dimensions
  • Page 11 – Air Supply; CORRECT
  • Page 13 – OPERATION; Controls; Winch Mounted Control Valve (standard feature)
  • Page 14 – Emergency Stop Operation
  • Page 16 – Winch Brakes; Automatic Disc Brake; Constant Tension Manifold (optional feature); Operation; Free Spool
  • Page 17 – Non Free Spool Position:; Free Spool Operation; INSPECTION; Records and Reports; periodic
  • Page 18 – Frequent Inspection; Periodic Inspection; NORMAL
  • Page 19 – Winches Not in Regular Use
  • Page 20 – INSPECTION AND MAINTENANCE REPORT; Ingersoll-Rand Force 5 Series FA5A Air Winch
  • Page 21 – TROUBLESHOOTING; SYMPTOM
  • Page 22 – LUBRICATION; General Lubrication
  • Page 24 – Motor Fill and Drain Procedures; Air Throttle Control Valve; Seals and Bearings
  • Page 25 – MAINTENANCE; Maintenance Intervals
  • Page 26 – Adjustments
  • Page 27 – Disassembly
  • Page 28 – Automatic Drum Brake:; without
  • Page 30 – Automatic Drum Band Brake Disassembly
  • Page 31 – Cleaning, Inspection and Repair; Assembly
  • Page 32 – Thermoplastic Coated Parts Assembly; Motor Assembly; K5C2-X Control Valve Assembly
  • Page 35 – Automatic Drum Band Brake Assembly; Adjusting Automatic Drum Band Brake
  • Page 36 – Sprag Clutch Assembly; Testing; Operational Test
  • Page 37 – WINCH CROSS SECTION DRAWING
  • Page 38 – WINCH DRAWINGS AND PARTS LISTS TABLE OF CONTENTS; Page
  • Page 39 – DRUM, BASE AND REDUCTION GEAR PARTS DRAWING
  • Page 40 – DRUM, BASE AND REDUCTION GEAR PARTS LIST
  • Page 41 – MOTOR ASSEMBLY DRAWING
  • Page 42 – MOTOR ASSEMBLY PARTS LIST
  • Page 43 – DISC BRAKE ASSEMBLY DRAWING
  • Page 44 – DISC BRAKE ASSEMBLY PARTS LIST
  • Page 45 – MANUAL DRUM BRAKE ASSEMBLY DRAWING AND PARTS LIST
  • Page 46 – AUTOMATIC DRUM BRAKE ASSEMBLY DRAWING AND PARTS LIST
  • Page 47 – K5C2-X CONTROL VALVE ASSEMBLY DRAWING
  • Page 48 – K5C2-X CONTROL VALVE ASSEMBLY PARTS LIST
  • Page 49 – PILOT AIR CONTROL VALVE (OPTIONAL) ASSEMBLY DRAWING AND PARTS LIST
  • Page 50 – FULL FLOW REMOTE CONTROL VALVE ASSEMBLY DRAWING AND PARTS LIST; Item
  • Page 51 – EMERGENCY STOP AND OVERLOAD K5C2-EX VALVE ASSEMBLY DRAWING
  • Page 52 – EMERGENCY STOP AND OVERLOAD K5C2-EX VALVE PARTS LIST
  • Page 53 – TENSIONING MANIFOLD ASSEMBLY DRAWING
  • Page 54 – TENSIONING MANIFOLD ASSEMBLY PARTS LIST
  • Page 55 – REMOTE PENDANT ASSEMBLY DRAWINGS; Pendant without Emergency Stop
  • Page 56 – REMOTE PENDANT ASSEMBLY PARTS LIST
  • Page 58 – OPEN FRAME (FACE) WINCH ASSEMBLY PARTS LIST
  • Page 59 – REMOTE PILOT AIR CONTROL (OPTIONAL) PARTS DRAWING
  • Page 60 – REMOTE PILOT AIR CONTROL (OPTIONAL) PARTS LIST
  • Page 61 – MUFFLER ASSEMBLY DRAWING AND PARTS LIST
  • Page 62 – FREE SPOOL ASSEMBLY DRAWING AND PARTS LIST
  • Page 63 – DRUM GUARD ASSEMBLY DRAWING AND PARTS LIST; Manual Drum Brake
  • Page 65 – WINCH LABEL/TAG LOCATION PARTS DRAWING; Viewed from end
  • Page 66 – WINCH LABEL/TAG LOCATION PARTS LIST
  • Page 67 – CONSTRUCTION CAGE ASSEMBLY DRAWING AND PARTS LIST
  • Page 68 – SERVICE NOTES
  • Page 71 – PARTS ORDERING INFORMATION; Model Number; Return Goods Policy; Disposal
  • Page 72 – WARRANTY; LIMITED WARRANTY; Visible Loss or Damage
  • Page 73 – United States Office Locations; For Technical Support; Order Desk
Loading the manual

Form MHD56298

• A copy of our “Safe Operating Practices” Manuals are always available free of charge either by downloading it from our
Technical Publications website @ www.airwinch.com or by contacting the Factory at (800) 866-5457 for North America and
(206) 624-0466 for International. The Safe Operating Practices manual must be read prior to anyone operating a

Ingersoll-Rand

winch or hoist. The manual form numbers are as follows:

“Safe Operating Practices Non-Man Rider™ Winches” Manual, Form No. MHD56250
“Safe Operating Practices for Man Rider™ Winches” Manual, Form No. MHD56251
“Safe Operating Practices for Pneumatic, Hydraulic and Electric Hoists” Manual, Form No. MHD56295

• Available winch options may require additional supplements to the basic winch manual.

• For Man Rider™ winches ensure a copy of the Man Rider™ supplement is made available to the operator prior to winch
operation.

• We strongly recommend that ALL maintenance on

Ingersoll-Rand

equipment be carried out by personnel certified by

Ingersoll-Rand

, or by

Ingersoll-Rand

Authorized Service Centers.

• Contact the Factory if in doubt about installation, operation, inspection and maintenance instructions.

• Use only Genuine

Ingersoll-Rand

parts when maintaining or repairing a winch, hoist or any component of a winch or hoist.

• ANSI / ASME recommends that a winch or hoist (or any components of a winch or hoist) that has been repaired be tested
prior to being placed into service:

Winch Man Rider

Supplements:

Model:

Publication No.

Model:

Publication No.

FA2, FA2.5,
FH2, FH2.5

MHD56046

LS500RLP

SAM0011

LS1000RLP

SAM0012

FA5

MHD56042 and
MHD56220

LS150RLP

SAM0082

LS150RLP/500/
1000

SAM0115

FA10

MHD56252

FA2.5A MHD56236

LS150RLP and
LS150PLP-PH

SAM0120

FA2B and
HU40A

MHD56207

LS500RLP-E

SAM0122

FH10MR

MHD56212

LS150RLP-
DP5M-F

SAM0184

Fulcrum Electric

MHD56277

LS500HLP/
LS1000HLP

SAM0004

LS150HLP

SAM0222

*

Winches -

ANSI / ASME B30.7 (BASE MOUNTED DRUM HOISTS) Refer to section 7.2.2 - Testing.

*

Hoists -

ANSI / ASME B30.16 (OVERHEAD HOISTS - UNDERHUNG) Refer to section 16.2.2 - Testing.

Form MHD56298
Edition 2
November 2004
71441844

©

2004 Ingersoll-Rand Company

IMPORTANT INFORMATION:

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Summary

Page 2 - PARTS, OPERATION AND MAINTENANCE MANUAL; THIRD GENERATION; important; AIR WINCHES

REVIEW COPY 6-21-02 Form MHD56087 PARTS, OPERATION AND MAINTENANCE MANUAL THIRD GENERATION MODEL FA5A (Dwg. MHP2415) READ THIS MANUAL BEFORE USING THESE PRODUCTS. This manualcontains important safety, installation, operation and maintenance information. Make this manual available to all persons resp...

Page 3 - TABLE OF CONTENTS

2 MHD56087 - Edition 4 REVIEW COPY 6-21-02 TABLE OF CONTENTS Description Page No. Safety Information Danger, Warning, Caution and Notice ................................................................................................................................................................. 3...

Page 4 - SAFETY INFORMATION; Safety Summary

MHD56087 - Edition 4 3 REVIEW COPY 6-21-02 SAFETY INFORMATION This manual provides important information for all personnel involved with the safe installation, operation and proper maintenance of this product. Even if you feel you are familiar with this or similar equipment, you should read this man...

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