Page 4 - CAUTION
3 • The unit should be checked periodi-cally to ensure that the torque readings are accurate. • DO NOT store the unit in relative humidity above 85%. • Have the unit calibrated at least once a year. • Keep the exterior of the unit clean and dry. • Do not drop or abuse the unit. • Do not allow chemic...
Page 5 - WARNING SYMBOL IDENTIFICATION; When the life of the tool has expired, it is recommended that the
4 WARNING SYMBOL IDENTIFICATION SAVE THESE INSTRUCTIONS. DO NOT DESTROY. When the life of the tool has expired, it is recommended that the tool be disassembled, degreased and the parts be separated by material so that they can be recycled. WARNING Always wear eye protectionwhen operating or performi...
Page 6 - Table of Contents
5 Table of Contents Page No. ETA Analyzer usage and warnings . . . . . . . . . . . . . . . . . . . . . . . . . 1 Placing Analyzer in Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Using the Analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...
Page 8 - How to use this Manual; The following method is adopted throughout this manual.; Example; INSTRUCTION
7 How to use this Manual This manual is split into sections describing the steps to be taken to configure the ETA for use in measuring and recording torque values. There are a number of other parameters which are set from the Software Reset Menu, some of which are detailed elsewhere in this manual. ...
Page 9 - Packing List
8 Packing List The following items, except those listed as optional, are included with the ETA unit: 1 x ETA Analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ETA 1 x Camera (Neck) Strap . . . . . . . . . . . . . . . . . . . . ...
Page 10 - Care and Storage; Battery Charging; Automatic Power Off
9 Care and Storage When not in use the unit should be returned to the supplied carry case. This unit is designed for indoor use only Operating temperature range 5-40 degrees C Storage temperature range 0-50 degrees C The membrane keypad may be wiped clean with a soft damp cloth. The unit is not wate...
Page 11 - Edit Transducer File; Serial; Transducer
10 Edit Transducer File Failure to input proper information may result in inaccurate readings. The following instructions for “Edit Transducer File” must be followedbefore any reading or measurements can be taken. This section may be skipped if you are using an Ingersoll-Rand TSD,TRD or Crane UTA Se...
Page 14 - If you have selected KEY; Barcode read input for characteristic; General Operational Method for Scanning Bar Code Data
13 If you have selected KEY Select location of decimal point using then press To set-up another transducer press Select another memory (B to I) using the keys and press To return to main menu press Barcode read input for characteristic names and comments It is possible to scan a barcode name in ETA5...
Page 15 - select proper transducer using
14 Measure Mode (Up to 200 readings stored) To start, press Press Press (measure) Plug in transducer; press Select units of measure using ; press Select Peak, Track, Impulse or ‘Click Dip’ using ; press Use Peak for direct drive tools, Track for diagnostics, Impulse for pulse tools, and ‘Click Dip’ ...
Page 17 - Measure Mode Circle-Store Option; To select this option:
16 Printing of stored readings from measure mode Pressing from the measure mode will result in all stored readings being printed to an attached printer or computer. Note: Transducer needs to be connected to ETA. Measure Mode Circle-Store Option Circle-Store is a function to increase the number of st...
Page 20 - To set up a Characteristic - ETA5 ONLY
19 To set up a Characteristic - ETA5 ONLY To set up a job To start, press press plug in transducer press (Configure) press (Edit Char) Type in Job Name ______________________ , press Alternatively, when the cursor is flashing, you may connect a Bar Code Reader to the Printer/PC connector on the back...
Page 22 - Direct Characteristic Mode - ETA5 ONLY
21 Direct Characteristic Mode - ETA5 ONLY Direct characteristic mode is a quick entry method of using a pre-set characteristic and can be used directly or stored for setting up torque measuring equipment. The characteristics used are taken from the edit characteristic function in ETA5. At main menu,...
Page 24 - When each reading is taken you will get an audible/visual signal.
23 To Store Data (single characteristic) - ETA5 ONLY At main menu, press (Store) press (Single Characteristic) press A job name will appear on screen. If more than one job has been set up in the ETA5, you can scroll through the jobs in sequence using You can also find your job by typing in the name ...
Page 26 - To set up a Round - ETA5 ONLY
25 To set up a Round - ETA5 ONLY To set a sequence of jobs to be performed in a set order, the method detailed below should be used. Note: In order to set up a Round, there must be at least 2 Characteristics set up in the ETA5. At main menu, press (Configure) press (Round) press Type in the name of ...
Page 27 - To Store Data by Round - ETA5 ONLY; You can erase the last reading taken by pressing
26 To Store Data by Round - ETA5 ONLY At main menu, press (Store) Press (Round) Screen will show “Select Round No” Select round number using and press The maximum number of rounds that can be stored is 25. If you are using an Ingersoll-Rand TRD, TSD or Crane UTA type transducer and it is already plu...
Page 28 - To set up a Master Round - ETA5 ONLY; When all rounds have been selected, screen will show
27 If the characteristic has been configured with Subgroup comment size set to a value other than 0: Pressing will allow a subgroup comment to be entered. Pressing gives analysis of last completed subgroup. (Press again to continue.) Pressing gives analysis up to current subgroup. (Press again to co...
Page 29 - To Store Data by Master Round
28 To Store Data by Master Round At main menu, press (Store) Press (Master Round) If you are using an Ingersoll-Rand TRD, TSD or Crane UTA type transducer and it is already plugged in, you are now ready to take readings. The job that appears on screen will be the job that you selected to be first wh...
Page 31 - To View Cp and Cpk; For more information on Cp, Cpk and CAM, refer to the glossary.
30 Press again to see the individual readings displayed in groups of four readings per screen. Note: By using the four arrow keys it is possible to move back and forth through all of the subgroups and individual readings. To view another job, press and repeat above procedure. To View Cp and Cpk At t...
Page 32 - French Cp and Cpk; To set this function:; For more information on Cp, Cpk and CAM, please refer to the glossary.; To Erase Stored Data; To Erase Readings Stored in Measure Mode:
31 French Cp and Cpk It is possible to view the French Cpk/CAM calculations as an alternative to the standard Cp and Cpk. Readings must be a minimum of 30 samples. To set this function: From main menu Press then press (Misc’) Press then press (Software reset) Press 5 times to access the Cpk Calculat...
Page 33 - To Erase Stored Data and Setups on ETA5; To Erase Characteristic Setup:; To Erase Characteristic Data:
32 To Erase Stored Data and Setups on ETA5 To Erase Characteristic Setup: At main menu, press (Configure) press (Erase) press (Char’ Set-up) Select Characteristic name by pressing and select Characteristic required by pressing Press , screen will display the Characteristic number and prompt “Erase S...
Page 34 - To Erase Round Setup Information:
33 To Erase Round Data: At main menu, press (Configure) press (Erase) press (Round Data) Select required round by pressing , press To erase data by round, press To exit without erasing round data, press To return to main menu, press To Erase Round Setup Information: At main menu, press (Configure) T...
Page 35 - Printing; To print readings taken in measure mode:; To print details of Setup or Analysis of Data from ETA5; To print settings and readings taken by characteristic:
34 Printing To print readings taken in measure mode: Connect ETA to printer or computer and switch the device ON On ETA: Press Press Press then press (Print) Press then press (Print Measure) ETA will print details of stored readings taken in measure mode (with date/time stamp) A sample printout can ...
Page 36 - To print details of readings by round:
35 Select Characteristic name by pressing and select Characteristic required by pressing To start printing, press ETA5 will print details of setup and stored reading by characteristic name. To print settings and data analysis of readings taken by characteristic: Connect ETA5 to printer or computer a...
Page 42 - When an option is password protected, ‘
41 To Display Software Version Number From main menu: Press then press (Misc) Press then press (Version #) To return to main menu, press To Set Password Protection From main menu: Press then press (Misc) Press then press (Password) Screen will prompt “Enter new Password” Type in the password (4 char...
Page 43 - To Clear Password Protection; Notes on Password Protection:
42 Press to exit Display now reads “End of setup” To return to main menu press or press to edit password protection The remaining options can be password protected in the same manner. To Clear Password Protection From main menu: Press then press (Misc) Press then press (Password) Screen will prompt ...
Page 44 - To Perform Software Reset
43 To Perform Software Reset CAUTION: Use of this function will result in the loss of all stored data. Following this procedure will return the ETA to its factory default state. This feature should only be used when it is desired to clear all settings from the ETA. From main menu: Press then press (...
Page 46 - Example Printout of Readings taken in Measure Mode
45 MEASURE-Peak Capability Results Torque ----------------------------------- --------------------------- No of Samples 200 Based on last 15. samples Transducer C I/S 75.00 Nm /x 6.96 Nm Serial Number: 99999 Range 8.30 Nm Measurement Dir Right Sigma 2.210 Max Torque Value 20.00 Nm Cp 0.754 Min Torqu...
Page 47 - Printout of Setup and Readings taken by Characteristic
46 Ingersoll-Rand ETA5 08/01/01 11:59:44 Characteristic WHEELNUT Capability Results Torque ----------------------------------- --------------------------- No of Samples 4 Based on last 8. samples No of Sub-groups 2 Transducer A TRD 75.00 Nm /x 13.93 Nm Serial Number: 99999 Range 17.21 Nm Measurement...
Page 48 - Printout of Analysis by Characteristic
47 Ingersoll-Rand ETA5 08/01/01 11:45:36 Characteristic WHEELNUT Capability Results Torque ----------------------------------- --------------------------- No of Samples 4 Based on last 8. samples No of Sub-groups 2 Transducer A TRD 75.00 Nm /x 13.93 Nm Serial Number: 99999 Range 17.21 Nm Measurement...
Page 49 - Printout of details of all Characteristic setups
48 Ingersoll-Rand ETA5 08/02/01 14:36:22 ----------------------------------- --------------------------- Name smpl sgrp transducer direc max min thr units WHEELNUTS 16 3 A TRD 11.29 Nm Right 8. 6. 2. Nm EX MANIFOLD 6 3 A TRD 11.29 Nm Right 10. 6. 3. Nm DOORLOCK 3 3 A TRD 11.29 Nm Right 9. 7. 3. Nm P...
Page 50 - Printout of Round setup
49 Ingersoll-Rand ETA5 08/02/01 14:51:26 ----------------------------------- --------------------------- Round 1 Round Label CAVALIER Complete Setup Sampling Vertical No of charact s 3 Characteristic 1 DOORLOCK Complete Setup Characteristic 2 WHEELNUTS All Data Stored Characteristic 3 EX MANIFOLD Co...
Page 51 - Printout of Readings taken by Characteristic
50 5.906.287.392.902.873.463.623.193.233.073.784.034.012.933.072.704.513.634.994.064.257.536.102.904.715.645.627.785.195.729.745.168.226.275.425.386.225.847.707.014.985.715.527.405.985.118.335.93 10.0 9.0 10.0 5.04.05.05.06.03.05.04.05.06.04.03.03.04.04.04.02.04.04.04.03.03.04.03.03.02.04.05.05.01.0...
Page 52 - Rotary and Stationary Joint Kits; Introduction
51 Rotary and Stationary Joint Kits Introduction The joint kits are designed as a convenient, repeatable, variable stiffness joint for assessing the performance of torque tools. They can be used with the Ingersoll-Rand stationary (static) or rotary transducers. Each kit may be assembled in different...
Page 53 - Nominal Joint Stiffnesses
52 The base plate or transducer, depending on model, should be mounted onto a rigid surface. See Figure 1 for bolt hole pattern. Place the bolt assembly just completed into the shroud and then onto the transducer or base plate. The last step is to apply the steel washer onto the bolt before applying...
Page 55 - Parts List
54 Parts List Table 2 Note: Items denoted with (*) are only used with JKR20, JKR75, JKR180 and JKR500. Callout Number Description Joint Kit JKR20 & JKS30 Part # Joint Kit JKR75 & JKS150 Part # 1 M8X55 Square Bolt JKS30-800 JKS150-120 2 M8 Nut JKS30-80 JKS150-102 3 Washers JKS30-81 JKS150-121...
Page 56 - Glossary of Terms; Characteristic; or
55 Glossary of Terms Characteristic Specification of one particular torque value to be collected. Each characteristic has a name of up to 14 characters. ETA5 can store up to 48 different characteristics at any one time. Cp This is a capability index which shows the process capability potential but t...
Page 58 - Vertical Plus Prompt
57 Sub-Group Grouping of samples to enable analysis, with an allowable range of 1-50. Threshold Torque Value Level of torque in which a signal must rise above and then fall below to be considered a valid torque cycle. This may be set in the range of 1 to 50% of rated span or the Min Torque Value, wh...
Page 59 - Error Messages; Code
58 Error Messages Code Message Explanation 101 RANGE The selection made is not within the allowablerange. See the limits specified max to min. 104 EXISTS The characteristic name entered already exists. 105 NO SPACE Insufficient memory space is available to create anew characteristic. 106 NONE No cha...
Page 62 - External Connections
61 External Connections (Dwg. TPA1822) 7529_eng.fm Page 61 Wednesday, November 12, 2003 8:57 AM
Page 66 - Printed in USA
0102 Printed in USA P7529_Cover_eng.qxd 8/7/03 8:54 AM Page 2
