Ingersoll Rand AF1020SXXXXXX-XX-X - Manual

Ingersoll Rand AF1020SXXXXXX-XX-X

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Table of Contents:

  • Page 2 – TOP VIEW; CL Material Outlet; Air Inlet; CL Material outlet
  • Page 3 – GENERAL DESCRIPTION; TROUBLE SHOOTING; REASSEMBLY
  • Page 4 – PERFORMANCE CURVES; CYCLE PER MINUTE
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INGERSOLL RAND COMPANY LTD

209 NORTH MAIN STREET – BRYAN, OHIO 43506

(800) 495-0276

FAX (800) 892-6276

© 2010

CCN 15334105

www.ingersollrandproducts.com

OPERATOR’S MANUAL & SALES AND ENGINEERING DATA

INCLUDING: SPECIFICATIONS, SERVICE KITS, GENERAL INFORMATION, TROUBLESHOOTING.

INCLUDE MANUALS: AF106X-XX Air Motor (pn 97999-1473), 66236-XXX-B Lower Pump End (pn 97999-489)

& S-632 General Information Manual (pn 97999-624).

AF1020SXXXXXX-XX-X

EXTRUSION PUMP SERIES

Carbon Steel

READ THIS MANUAL CAREFULLY BEFORE INSTALLING,

OPERATING OR SERVICING THIS EQUIPMENT.

It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.

10” AIR MOTOR

20:1 RATIO

6” STROKE

SERVICE KITS

Use only genuine ARO® replacement parts to assure compat-

ible pressure rating and longest service life.

637489

for repair of air motor section.

637128-XX4-B

for repair of lower pump end. Refer to the chart

on page 2 for description of -XXX options.

SPECIFICATIONS

Model Series

(refer to option chart)

. . . . . . . . . . . AF1020SXXXXXX-XX-X

Pump Type

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air Operated, Extrusion

Double Acting Pump

Ratio

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20:1

Air Motor

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AF1060-XX

Motor Repair Kit

. . . . . . . . . . . . . . . . . . . . . . . 637489

Motor Diameter

. . . . . . . . . . . . . . . . . . . . . . . 10” (25.4 cm)

Stroke (double acting)

. . . . . . . . . . . . . . . . . 6” (15.2 cm)

Air Inlet

(female) . . . . . . . . . . . . . . . . . . . . . . . 3/4 - 14 N.P.T.F. - 1

Air Exhaust

(female). . . . . . . . . . . . . . . . . . . . 1-1/4 - 11-1/2 N.P.S.M.

Lower Pump End Series

. . . . . . . . . . . . . . . . . . 66236-XXX-B

Lower Pump Repair Kit

. . . . . . . . . . . . . . . . 637128-XX4-B

Material Outlet

(female) . . . . . . . . . . . . . . . 1-1/2 - 11-1/2 N.P.T.F. - 1

Weight

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144 lbs (65.3 kgs)

PUMP PERFORMANCE

Air Inlet Pressure Range

. . . . . . . 30 - 90 p.s.i.g. (2.1 - 6.2 bar)

Fluid Pressure Range

. . . . . . . . . . . . 600 - 2250 p.s.i.g. (41.4 - 155.2 bar)

Maximum Rec'd Cycles / Minute

. . . . . . . . . 70

Displacement In.³ Per Cycle

. . . . . . . . . . . . . . . . 40.4

Volume / Cycle

. . . . . . . . . . . . . . . . . . . . . . . . . . . 22.4 oz. (661.8 ml)

Cycles Per Gallon

. . . . . . . . . . . . . . . . . . . . . . . . 5.7

Flow @ 70 Cycles / Minute

. . . . . . . . . . . . . . . . 12.2 g.p.m. (46.3 l.p.m.)

Noise Level @ 60 p.s.i. - 40 c.p.m.

. . . . . . . . 89.8 db(A)*

*

The pump sound pressure level has been updated to an Equivalent Continuous
Sound Level (LAeq) to meet the intent of ANSI S1.13-1971, CAGI-PNEUROP S5.1

using four microphone locations.

PUMP DATA

IMPORTANT

This is one of four documents which support the pump. Re-

placement copies of these forms are available upon request.

A F 1 0 2 0 S XXXXXX-XX-X

M o d e l O p e r a t o r ’s M a n u a l ( p n

97999-1521)

S-632

General Information - Industrial Piston Pumps (pn

97999-624)

66236-XXX-B

Lower Pump End Operator’s Manual (pn 97999-489)

AF1060-XX

Air Motor Operator’s Manual (pn 97999-1473)

Figure 1

MODEL AF1020SXXXXXX-XX-X

NOTE: Dimensions are shown in inches and (mm) and are supplied for reference only.

“A”

(for -1 model)

(mm)

“B”

(mm)

“C”

(mm)

52.313”

(1328.8)

31.343"

(796.1)

19.937"

(506.4)

54.398”

(1381.7)

31.343"

(796.1)

19.937"

(506.4)

“B”

“A”

“C”

Air Inlet (female)

3/4 - 14 N.P.T.F. - 1

Material Outlet (female)

1-1/2 - 11-1/2 N.P.T.F. - 1

AF1060-XX Air Motor

(see manual AF106X-XX)

66236-XXX-B Lower Pump

(see manual 66236-XXX-B)

Y6-128-C Hex Cap Screw (6)

Spacer Section

Y14-750-K Lock Washer (6)

Connector (see figure 2)

93866 Spacer Rod (3)

RELEASED: 8-16-10

REVISED:

2

-

10

-1

0

(REV. 02)

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Summary

Page 2 - TOP VIEW; CL Material Outlet; Air Inlet; CL Material outlet

Page 2 of 4 AF1020SXXXXXX-XX-X (en) PUMP OPTION DESCRIPTION CHART Pump Model Lower Pump End Lower End Repair Kit Packing Material AF1020S11XXXX-X Air Motor Option Plunger Type Spring Type Lower Packing Material Upper Packing Material 66236 -XXE-B Packing Material Spring Type 637218-XX4-B Packing Mat...

Page 3 - GENERAL DESCRIPTION; TROUBLE SHOOTING; REASSEMBLY

AF1020SXXXXXX-XX-X (en) Page 3 of 4 GENERAL DESCRIPTION The chop-check pumps are primarily designed for the pumping of heavy viscous material with or without fibrous content. The models can be used with a gravity feed single post lift as a topper type assembly or with a two post lift as a force feed...

Page 4 - PERFORMANCE CURVES; CYCLE PER MINUTE

Page 4 of 4 AF1020SXXXXXX-XX-X (en) PN 97999-1521 PERFORMANCE CURVES CYCLE PER MINUTE 0 25 50 75 0 5 10 15 U.S GALLONS PER MINUTE WATER DELIVER 0 500 1000 1500 2000 BACKPRESSURE (PSI) 0 50 100 150 200 250 300 AIR CONSUMPTION (SCFM) 40 PSI 40 PSI 70 PSI 70 PSI 90 PSI 90 PSI CYCLE PER MINUTE 0 25 50 7...

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