Ingersoll Rand AF044X-XX - Manual

Ingersoll Rand AF044X-XX

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Table of Contents:

  • Page 2 – Figure 2
  • Page 3 – Figure 3; NOTE: Base styles and lower packings may vary from that; For simplification of ordering and stocking, the Universal Ser-; DISASSEMBLY OF AIR MOTOR; Force the piston assembly up by pushing the (115) rod
  • Page 4 – REASSEMBLY OF AIR MOTOR
  • Page 5 – Air Motor Base and Rod Combination; Figure 4; TROUBLE SHOOTING; Air leakage out of main exhaust.; cup depending on motor model.
  • Page 6 – Available Options for AF04XX-XX Air Motors; Optional; Figure 5
  • Page 7 – NOTES
Loading the manual

INGERSOLL RAND COMPANY LTD

209 NORTH MAIN STREET – BRYAN, OHIO 43506

(800) 495-0276

FAX (800) 892-6276

© 201

2

CCN 15330061

www.ingersollrandproducts.com

OPERATOR’S MANUAL

AF046X-XX

READ THIS MANUAL CAREFULLY BEFORE INSTALLING,

OPERATING OR SERVICING THIS EQUIPMENT.

It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.

4-1/4” AIR MOTORS

AF044X-XX (4” STROKE) and AF046X-XX (6” STROKE)

Also covers 637489 service kits

AF044X-XX

INCLUDING: SERVICE KITS, TROUBLESHOOTING, PARTS LIST,

DISASSEMBLY & REASSEMBLY.

SERVICE KITS

Use only genuine ARO® replacement parts to assure com-

patible pressure rating and longest service life.

637489 for general repair of all air motors.

GENERAL DESCRIPTION

WARNING

DO NOT EXCEED MAXIMUM OPERATING

PRESSURE AS INDICATED ON PUMP MODEL PLATE.

WARNING

REFER TO GENERAL INFORMATION SHEET

FOR ADDITIONAL SAFETY PRECAUTIONS AND IMPOR-

TANT INFORMATION.

This manual only covers the air motor section. It is one of

four documents which support an ARO pump. Replace-

ment copies of these forms are available upon request.

Pump Model Operator’s Manual.

General Information for Air Operated or Hydraulically

Operated Pumps.

Lower Pump End Operator’s Manual.

Air or Hydraulic Motor Operator’s Manual.

The 4-1/4” air motor is a general purpose power unit and

is used with many 2-ball, 4-ball, and chop check pumps.

It utilizes tie rod type construction for easy breakdown

and it connects to the various lower ends via tie rods for

easy operation. Consult pump model operator’s manual

for specific instructions.

AF0441-XX

AF0442-XX

AF0443-XX

AF0444-XX

AF0445-XX

AF0460-XX

AF04XX-01

THIS MANUAL COVERS THE FOLLOWING MODELS

MODEL

AF0441-XX

AF0442-XX

AF0443-XX

AF0444-XX

AF0445-XX

AF0460-XX

Figure 1

OPERATING AND SAFETY PRECAUTIONS

DO NOT EXCEED MAXIMUM AIR INLET PRESSURE OF

150 P.S.I. (10.3 BAR) OR 75 CYCLES PER MINUTE.

CAUTION

High pressure equipment – Always dis-

connect air supply and relieve material pressure be-

fore attempting to service.

A ground lug is located on the air motor. This ground

lug allows proper grounding of the pump.

MODEL DESCRIPTION CHART

A F 04 X X – XX

Air Motor Diameter

04 - 4 ¼”

Air Motor Options

01 – Integrated On/Off Valve and Regulator

Air Motor Base/Rod Combination

0 - Divorced pump base with quick coupled rod connection

1 - Divorced pump base with pinned coupled rod connection

2 - Coupled pump base with pinned coupled rod connection

3 - Coupled pump base with male threaded rod connection

4 - Coupled pump base with female threaded rod connection

5 - Coupled high pressure pump base with female threaded

rod connection

(See Figure 4)

Stroke Length

4 - 4”, 6 - 6”

RELEASED:

REVISED:

8-16-10

8-10-12

(REV. 02)

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Summary

Page 2 - Figure 2

Page 2 of 8 AF044X-XX & AF046X-XX (en) Not User Serviceable 116 � 138 150 148 145 144 143 142 141 155 140 138 134 135 133 126 125 124 128 108 109 110 107 106 101 105 104 103 113 114 137 111 120 111 115 102 112 130 113 127 121 122 *203 129 117 118 119 136 147 146 149 131 � � � � � � � � � � � � �...

Page 3 - Figure 3; NOTE: Base styles and lower packings may vary from that; For simplification of ordering and stocking, the Universal Ser-; DISASSEMBLY OF AIR MOTOR; Force the piston assembly up by pushing the (115) rod

AF044X-XX & AF046X-XX (en) Page 3 of 8 PARTS LIST / AF044X-XX & AF046X-XX AIR MOTOR MODEL NO. AF0441- XX AF0442- XX AF0443- XX AF0444- XX AF0445- XX AF0460- XX Item Description (size) Part No. (Qty) [Mtl] 101 Base & Bearing (Stub) ** 65020 (1) [A] Base & Bearing 65023 (1) [A] Base &a...

Page 4 - REASSEMBLY OF AIR MOTOR

Page 4 of 8 AF044X-XX & AF046X-XX (en) Remove the (142) valve plate and the (143) D-valve from the (144) valve housing. Remove the four (138) socket head screws to extract the (150) pilot cover. Remove the (148) pilot gasket from the (150) pilot cover. Remove the (147) pilot valve plate and the ...

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