Ingersoll Rand AD40A-X-X - Manual

Ingersoll Rand AD40A-X-X

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Table of Contents:

  • Page 2 – OPERATING AND SAFETY PRECAUTIONS
  • Page 4 – FLUID SECTION SERVICE KITS; Service Kit; COMMON PARTS
  • Page 5 – TORQUE REQUIREMENTS; LUBRICATION / SEALANTS
  • Page 6 – Item Description; AIR MOTOR SECTION SERVICE; NOTE: Be careful to orient spacer legs away from blocking in-
  • Page 7 – MAJOR VALVE CROSS SECTION DETAIL; Figure 2
  • Page 8 – TROUBLE SHOOTING; Product discharged from exhaust outlet.; DIMENSIONAL DATA; Figure 4
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CCN 15242621

OPERATOR’S MANUAL

AD40A-X-X

RELEASED:

4-22-05

REVISED:

12

-2 -10

(REV. 05)

INCLUDING: OPERATION, INSTALLATION & MAINTENANCE

1-1/2” DIAPHRAGM PUMP

1:1 RATIO (METALLIC)

READ THIS MANUAL CAREFULLY BEFORE INSTALLING,

OPERATING OR SERVICING THIS EQUIPMENT.

It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.

SERVICE KITS

Refer to “Model Description Chart” to match the pump material options.

637436 for air section repair (see page 6).

637426-XX for fluid section repair (see page 4).

PUMP DATA

Models

see “Model Description Chart” for “-XXX”

. . . . . . . . . .

Pump Type

Metallic Air Operated Double Diaphragm

. . . . . . .

Material

see “Model Description Chart”

. . . . . . . . . .

Weight

AD40A-XAX-XXX

50.9 lbs (23.1 kg)

. . .

. . . . . . .

AD40A-XCX-XXX

78.9 lbs (35.8 kg)

. . . . . .

AD40A-XSX-XXX

83.9 lbs (38.0 kg)

. . . . . . .

Maximum Air Inlet Pressure

120 p.s.i. (8.3 bar)

. . . . . . . . .

Maximum Material Inlet Pressure

10 p.s.i. (0.69 bar)

. . . . .

Maximum Outlet Pressure

120 p.s.i. (8.3 bar)

. . . . . . . . . .

Maximum Flow Rate (flooded inlet)

90 g.p.m. (340.7 l.p.m.)

. . .

Displacement / Cycle @ 100 p.s.i.g.

0.64 gal. (2.42 lit.)

. . .

Maximum Particle Size

1/4” dia. (6.4 mm)

. . . . . . . . . . . .

Maximum Temperature Limits (diaphragm / ball / seat material)

E.P.R. / EPDM

-60

_

to 280

_

F (-51

_

to 138

_

C)

. . . . . .

Hytrel

R

-20

_

to 150

_

F (-29

_

to 66

_

C)

. . . . . . . . . . .

Polypropylene

35

_

to 175

_

F (2

_

to 79

_

C)

. . . . . . .

Santoprene

R

-40

_

to 225

_

F (-40

_

to 107

_

C)

. . . . . . .

PTFE

40

_

to 225

_

F (4

_

to 107

_

C)

. . . . . . . . . . . . .

Viton

R

-40

_

to 350

_

F (-40

_

to 177

_

C)

. . . . . . . . . . . .

Dimensional Data

see page 8

. . . . . . . . . . . . . . . .

Noise Level @ 70 p.s.i., 60 c.p.m.



77.7 db(A)



*

. . .



Tested with 93139 muffler assembly installed.



The pump sound pressure levels published here have been updated to an Equivalent Continuous

Sound Level (L

Aeq

) to meet the intent of ANSI S1.13-1971, CAGI-PNEUROP S5.1 using four mi-

crophone locations.

NOTICE: All possible options are shown in the chart. However, certain

combinations may not be recommended, consult a representative or the

factory if you have questions concerning availability.

AD40A-XXX-XXX

1-1/2’’ DIAPHRAGM PUMP

MODEL DESCRIPTION CHART

AD40 A - X X X - X X X

AD40A - XXX - X X X

637426 - X X

Diaphragm

Ball

FLUID SECTION SERVICE KIT SELECTION

EXAMPLE: MODEL # AD40A-ASS-SAA

FLUID SECTION SERVICE KIT # 637426-AA

SEAT MATERIAL

F - Aluminum

P - Polypropylene

S - 316 Stainless Steel

HARDWARE MATERIAL

P - Carbon Steel

S - Stainless Steel

FLUID CAPS & MANIFOLD MATERIAL

A - Aluminum

C - Cast iron

S - Stainless Steel

THREAD

A - 1-1/2” N.P.T.F. - 1

B - Rp 1-1/2 - 11 BS

CENTER SECTION MATERIAL

A - Aluminum

BALL MATERIAL

A - Santoprene

C - Hytrel

T - PTFE

DIAPHRAGM MATERIAL

A - Santoprene

C - Hytrel

T - PTFE

INGERSOLL RAND COMPANY LTD

209 NORTH MAIN STREET – BRYAN, OHIO 43506

(800) 495-0276

FAX

(800) 892-6276

© 2010

www.ingersollrandproducts.com

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Summary

Page 2 - OPERATING AND SAFETY PRECAUTIONS

AD40A-X-X Page 2 of 8 OPERATING AND SAFETY PRECAUTIONS READ, UNDERSTAND, AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE . EXCESSIVE AIR PRESSURE STATIC SPARK HAZARDOUS MATERIALS HAZARDOUS PRESSURE WARNING EXCESSIVE AIR PRESSURE. Can cause person- al injury, pump damage or property d...

Page 4 - FLUID SECTION SERVICE KITS; Service Kit; COMMON PARTS

MATERIAL CODE [A] = Aluminum [H] = Hytrel [B] = Nitrile [P] = Polypropylene [C] = Carbon Steel [SP] = Santoprene [CI] = Cast Iron [SS] = Stainless Steel [Co] = Copper [T] = PTFE [E] = E.P.R. [V] = Viton V “Smart Parts” keep these items on hand in addition to the Service Kits for fast repair and redu...

Page 5 - TORQUE REQUIREMENTS; LUBRICATION / SEALANTS

Page 5 of 8 AD40A-X-X PARTS LIST / AD40A-X-X FLUID SECTION 1 29 , FOR THE AIR MOTOR SECTION SEE PAGES 6 & 7 View for AD40A-XXX-XXT (PTFE diaphragm) configuration only. Tab 7 k 3 21 19 k 22 26 , 16 59 15 22 21 19 k 16 27 32 14 , 9 6 d 5 d 2 k Tab 7 PTFE Santoprene 8 (Green when used as backer) Ai...

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