Ingersoll Rand 66523-B - Manual

Ingersoll Rand 66523-B

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Table of Contents:

  • Page 2 – ASSEMBLY
  • Page 3 – Figure 4; Apply Loctite 271 to threads.
  • Page 4 – Figure 6; Seal Free Form; Figure 7; 1 Extension Rod; grease around “O”; Figure 5
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OPERATOR’S MANUAL

66523-B

INCLUDING: OPERATION, INSTALLATION & MAINTENANCE.

RELEASED:

1-21-00

REVISED:

8-1-11

(REV. D)

8” AIR MOTOR

6” Stroke

Also covers 66614 service kits.

READ THIS MANUAL CAREFULLY BEFORE INSTALLING,

OPERATING OR SERVICING THIS EQUIPMENT.

It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.

INGERSOLL RAND COMPANY LTD

209 NORTH MAIN STREET – BRYAN, OHIO 43506

(800) 495-0276

FAX (800) 892-6276

© 2011

CCN 99834871

www.ingersollrandproducts.com

SERVICE KITS

Use only genuine ARO® replacement parts to assure compat-

ible pressure rating and longest service life.

66614 for general repair of 66523-B air motor.

90350 installation tool is recommended for repair of 66523-B

air motor.

DISASSEMBLY

NOTE: All threads are right hand.

Force the (43) piston assembly up by pushing toward the top

of the air motor (see figure 4).

Remove six (1) screws, releasing the (31) cap and (32) gasket.

Loosen the eight (45) screws, which hold the (33) valve plate

and pin assembly, (30) valve guide, two (4) valve guides and

the (5) valve plate, until the (30) valve guide and the two (4)

valve guides can be removed by pulling upward (see figures 1

and 2).

(Use an Allen wrench to push out screws and washers as shown.)

Figure 1

Allen Wrench

46 Washer (8)

45 Screw (8)

(The remaining four

washers and screws are

on the opposite side.)

4. Remove the eight (45) screws and the eight (46) washers from

the 8” air motor by pressure outward with a small Allen wrench

(see figure 1).

5. Using a screwdriver, unhook the (28) insert spring assembly

from the bottom of the (33) valve plate and pin assembly (see

figure 2).

6. Remove the (28) insert spring assembly from the pins in the

top of the (33) valve plate and pin assembly.

7. Pull the (2) valve piston upward until the (7) upper gland has

pulled out of its chamber.

8. Remove the (7) upper gland.

9. Remove the (39) seal, (38) “O” ring and the (13) “O” ring from

the (7) upper gland (see figure 7).

10. Disassemble the (2) valve piston from the (10) piston adapter

(see figure 3).

11. Remove (2) valve piston.

12. Pull the (10) piston adapter upward and grasp the (11) exten-

sion rod below the (10) adapter. Push the (10) piston adapter

down on the (11) extension rod. Remove the (37) washer and

(11) extension rod.

1.

2.

3.

13. Remove the (8) upper washer and the (9) “U” cup packing from

the (10) piston adapter.

14. Remove the six (22) nuts and (23) bolts.

Figure 3

2

10

15. Remove the (35) head assembly and place on the workbench,

with the end that the tube fits in, up.

16. Remove the (16) “O” ring from the (35) head assembly.

17. Remove the four (40) screws, releasing the (41) lower gland.

18. Remove the (12) lower washer and (13 and 42) “O” rings from

the (41) lower gland.

19. Remove (44) tube.

20. Remove the “O” ring from the (44) tube.

21. Pull upward on the (18) air cylinder until the (43) piston as-

sembly separates from the (26) air motor base assembly. If the

(43) piston assembly is not pulled from the (26) air motor base

assembly, remove it after removing the (18) air cylinder.

22. Remove the (16) “O” ring from the (26) air motor base and

bearing assembly.

2

4

5

3

6

30

29

45

34

46

28

33

46

45

47

48

7

Figure 2

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Summary

Page 2 - ASSEMBLY

Page 2 of 4 66523-B (en) 23. Now remove the (21) retaining ring, (24) guide washer and (25) “U” cup packing from the (26) air motor base and bearing assembly. 24. (43) piston assembly is factory assembled and should not be disassembled. 25. Remove the (17) “O” ring from the (43) piston assembly. CAU...

Page 3 - Figure 4; Apply Loctite 271 to threads.

66523-B (en) Page 3 of 4 PARTS LIST / 66523-B 37739133889 283334 1113 36 36 4042 44 212426 35 4 � 10 12411617 � 14 43 � 19 18 23 16 22 25 � 49 29 30 2 5 3 6 32 1 31 47, 48 46 45 Figure 4  Apply Loctite 271 to threads.

Page 4 - Figure 6; Seal Free Form; Figure 7; 1 Extension Rod; grease around “O”; Figure 5

Page 4 of 4 66523-B (en) PN 97999-868 Bend the (39) seal in a heart shape and install in the (7) upper gland inside the (38) “O” ring (see figure 6). Figure 6 Seal Free Form Seal Collapsed Form Push sides in, as shown, then slide into bore and position seal in groove. 24. Grease and carefully push t...

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