Ingersoll Rand 62131 - Manual

CCN 15231640

SELF EVACUATING OIL DRAIN

OPERATOR’S MANUAL

62131

RELEASED: 10-13-04

REVISED:

5- 24-10

(REV. 05)

INCLUDING: OPERATION, INSTALLATION & MAINTENANCE

READ THIS MANUAL CAREFULLY BEFORE INSTALLING,

OPERATING OR SERVICING THIS EQUIPMENT.

It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.

OPERATING AND SAFETY PRECAUTIONS

WARNING

EXCESSIVE AIR PRESSURE. Can cause explosion resulting in

severe injury or death.

S

Do not exceed the maximum inlet air pressure as stated on the model plate.

WARNING

EXPLOSION HAZARD. Can cause serious injury or property dam-

age.

S

Do not use near open flame or heat source.

S

This product is not designed for working in explosive environments, including

those caused by fumes and dust, or near flammable materials.

WARNING

HAZARDOUS MATERIALS. Can cause personal injury or proper-

ty damage.

S

Do not use for volatile fuel and fluids.

S

Obtain Material Safety Data Sheets on all materials from the supplier for proper

handling instructions.

WARNING

HIGH PRESSURE AIR. Bypassing, modifying or removing the

safety / relief valve can cause serious injury or death. Do not bypass, modify or

remove the safety / relief valve. Do not direct air stream at body.

CAUTION

Be certain all operators of this equipment have been trained for

safe working practices, understand it’s limitations and wear safety goggles /

equipment when required.

S

Do not use for structural support.

S

Disconnect air supply when not in use.

S

Use only genuine IR replacement parts to assure longest service life.

GENERAL DESCRIPTION

Model 62131 is a waste oil container which stores up to 20 gallons (75.7 liters) in an ASME

certified steel tank and rapidly discharges using air pressure. The unit is equipped with a

safety relief valve which prevents over-pressurization and a 4-3/4” x 20-1/2” (12.0 cm x

52.0 cm) drain funnel with a filtering screen and a telescoping tube. The tank has (2) rigid

casters and (2) swivel casters for easy maneuvering. It also includes a sight gauge and an

oil shut-off valve.

OPERATION

1. To raise the funnel: Grasp the upper portion of the (5) tube, loosen the (6) thumb screw

and raise the funnel and tube to the desired height. Tighten the (6) thumb screw and

release grasp on tube.

2. To lower the funnel: Grasp the upper portion of (5) tube, loosen the (6) thumb screw

and lower the funnel and tube to the desired position. Tighten (6) thumb screw and

release grasp on tube.

3. The reservoir includes a sight gauge. Do not overfill the reservoir.

4. To evacuate oil: Lower the (1) funnel. Always connect the discharge hose before con-

necting air supply. Connect the discharge hose to the (9) oil shut-off valve on the (18)

tank. Be sure the (9) oil shut-off valve is fully engaged. Open the (9) oil shut-off valve.

Before connecting the air supply, be sure that the inlet air line pressure is regu-

lated at no more than 70 p.s.i. (PMAX).

Connect the air supply to the (10) air man-

ifold.

Never leave the unit unattended during evacuation.

Close the (12) air shut-off

valve immediately when the tank is empty. The discharge hose will begin to shake

when the (18) tank is empty. Disconnect the air supply to the (10) air manifold. Close

the (9) oil shut-off valve. Slowly open the (12) air shut-off valve to depressurize the sys-

tem. System must be depressurized before returning to service. Disconnect the dis-

charge hose from the (9) oil shut-off valve on the (18) tank. Periodically remove and

clean the (2) funnel screen as necessary.

5. (17) safety relief valve may discharge during evacuation.

DATA

Weight

105 lbs (47.6 kgs)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Recommended Air Operating Pressure

20 - 70 p.s.i.g. (1.38 - 4.83 bar)

. . . . . .

Capacity

20 gallons (75.7 liters)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Height

(lowered)

52 in. (132.08 cm)

. . . . . .

. . . . . . . . . . . . . . . .

(fully extended)

73 in. (185.42 cm)

. . . . . . . . . . .

Tank Diameter

16 in. (40.64 cm)

. . . . . . . . . . . . . . . . . . . . . . . . .

8

20

Figure 1

3

30

10

29

1

5

32

19

7

31

18

FLOAT VALVE SERVICE PROCEDURES

1. Depressurize system before and during servicing.

2. Wear appropriate safety equipment during servicing.

3. Remove (1) funnel from (5) tube.

4. Remove (6) thumbscrew from (7) collar.

5. Unbolt (30) handle and remove from the (18) tank.

6. Loosen the (7) collar and remove the (5) tube from the (18) tank.

7. To loosen the (7) collar, it may require the use of an industrial heat gun to soften the

pipe thread sealant on the (7) collar thread.

a. WARNING -- Do not use an open flame.

b. WARNING -- Be sure the tank vents are open during service.

c. WARNING -- Keep heat away from product labels.

8. Use a large spanner wrench or 12” pipe wrench to remove the (7) collar.

9. Secure tank when removing the collar.

10. Remove the (27) roll pin and the (25) ball from the (26) seat.

11. Remove the (26) seat by unscrewing the seat from the (5) tube.

12. Remove debris and particulates from the (27) roll pin, (25) ball and (26) seat using mild

detergent and water.

a. WARNING -- Do not use solvent, as this may damage the ball.

13. Before reassembly, apply PTFE tape to the (26) seat threads.

14. Assemble in reverse order. Apply Loctite PST or equivalent pipe thread sealant to the

(7) collar threads prior to assembly. Tighten securely.

15. Test all joints for air leakage prior to putting drain back into service.

INGERSOLL RAND COMPANY LTD

209 NORTH MAIN STREET – BRYAN, OHIO 43506

(800) 495-0276

FAX

(800) 892-6276

© 2010

www.ingersollrandproducts.com