Ingersoll Rand 5596 - Manual
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Table of Contents:
- Page 2 – OPERATING AND SAFETY PRECAUTIONS; WARNING; PUMP RATIO X; NOTICE: Thermal expansion can occur when the fluid in the materi-
- Page 3 – TORQUE REQUIREMENTS; Figure 2
- Page 4 – PUMP DISASSEMBLY; and determine if any parts will need replacement.; PUMP REASSEMBLY; NOTE: Thoroughly clean and lubricate all seals and bores with; der nearest the exhaust hole.; TROUBLE SHOOTING; If the pump will not cycle or will not deliver material.; the pump system and clean out any obstructions in the inlet / outlet
E
2011
CCN 20083093
(800) 495--0276
D
FAX (800)892--6276
INGERSOLL RAND COMPANY LTD
209 NORTH MAIN STREET BRYAN, OHIO 43506
www.ingersollrandproducts.com
OPERATOR’S MANUAL
559X
RELEASED:
2-3-03
REVISED:
9-27-11
(REV.
H
)
CHOP-CHECK GREASE PUMP
2” AIR MOTOR
50:1 RATIO
0 - 7500 P.S.I. RANGE
INCLUDE MANUAL: S-
GENERAL INFORMATION (PN 97999-
INCLUDING: SPECIFICATIONS, SERVICE KITS, GENERAL INFORMATION, PARTS, TROUBLESHOOTING
5596, 5597, 5598, 5599
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
SERVICE KITS
•
Use only genuine IR
R
replacement parts to assure compatible pres-
sure rating and longest service life.
•
637385 Pump Rebuild Kit.
Includes the necessary soft parts for
normal service of the entire pump.
SPECIFICATIONS
Model Series
559X
. . . . . . . . . . . . . . . . . .
Type
Air Operated, Chop-Check Grease Pump
. . . . . . . . . . . . .
Ratio
50:1
. . . . . . . . . . . . . . . . . . . . . . . .
Air Motor Diameter
2” (5.08 cm)
. . . . . . . . . . . . .
Stroke
3” (7.62 cm)
. . . . . . . . . . . . . . . . . . . . . .
Air Inlet
(female)
1/4 - 18 N.P.T.F. - 1
. . . . . . . . . . . . . .
Material Outlet
(female)
3/8 - 18 N.P.T.F. - 1
. . . . . . . . . . .
Pump Construction
Carbon Steel
. . . . . . . . . . .
Dimensional Data
see chart
. . . . . . . . . . . . . .
Weight
see chart
. . . . . . . . . . . . . . . . . . . . . . .
PERFORMANCE
Air Inlet Pressure Range
0 - 10.3 bar (0 - 150 p.s.i.)
. . . . . . . . .
Fluid Pressure Range
0 - 517.2 bar (0 - 7500 p.s.i.)
. . . . . . . . . . .
Cycles / Minute Rec’d @ Working Flow
80
. .
Displacement In
3
Per Cycle
0.300
. . . . . . .
Volume / Cycle
6.55 ml (0.22 oz.)
. . . . . . . . . . . . . . . . .
Maximum Delivery / Minute
4.1 kg (9 lbs)
. . . . . . .
Noise Level @ 100 p.s.i.
85
. . . . . . . . . .
Accessories Available
61113 Wall Mount Bracket
. . . . . . .
66073
-
1 Air Line Connection Kit
The pump sound pressure level has been updated to an Equivalent Continuous Sound
Level (L
Aeq
) to meet the intent of ANSI S1. 13-1971, CAGI-PNEUROP S5.1 using four
microphone locations.
GENERAL DESCRIPTION
The model 559X series chop-check grease pump is intended to be used
primarily for grease delivery systems. It uses carbon steel and other ma-
terials which make it compatible with most petroleum based lubrication
products.
NOTE: If this pump was purchased separately (not part of a system),
consult your sales representative for compatible dispensing accesso-
ries which will best match the application. All accessories must be able
to withstand the maximum pressure developed by the pump.
PUMP DATA
MODEL 559X
MODEL
“A”
(mm)
“B”
(mm)
WEIGHT
(kg)
5596
27-3/4”
(704)
16-9/16”
(421)
15
(6.8)
5597
30-1/2”
(774)
19-5/16”
(490)
15.9
(7.2)
5598
38-7/16”
(976)
27-1/4”
(692)
18.3
(8.3)
5599
48”
(1219)
36-13/16”
(935)
21.2
(9.6)
NOTE: Dimensions are shown in inches and (mm), supplied for reference only and are typically
rounded up to the nearest 1/16 inch.
Figure 1
Air Inlet (female)
(1/4 - 18 N.P.T.F. - 1)
Material Outlet (female)
(3/8 - 18 N.P.T.F. - 1)
2” N.P.S.M. Bung Adapter
8 mm (5/16”) Thru hole
“B”
“A”
1-1/4”
(31.8 mm)
IMPORTANT
This is one of two documents which support the pump. Replace-
ment copies of these forms are available upon request.
=
559X
Model Operator’s Manual (pn 97999-1033)
-
S-
General Information Lubrication Piston Pumps (pn 97999
WARNING READ THE GENERAL INFORMATION MANUAL
INCLUDED FOR ADDITIONAL OPERATING AND SAFETY PRE-
CAUTIONS AND OTHER IMPORTANT INFORMATION.
-
632
db (A)
Tested with 95086 muffler assembly installed.
1
1
632
-
624).
624).
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Summary
559X Page 2 of 4 PARTS LIST / 559X Item Description (size) Qty Part No. [Mtl] Item Description (size) Qty Part No. [Mtl] 1 Carriage Bolt (1/4” - 20 x 9” long) (4) 94333 [C] 2 Upper Cap (1) 94307 [Z] n 3 Gasket (2) 94311 [B] 4 Sleeve (2) 94316 [Br] n 5 “O” Ring (1/16” x 11/16” o.d.) (4) Y325-15 [B] n...
559X Page 3 of 4 PARTS LIST / 559X 1 6 . TORQUE REQUIREMENTS , (11) Adapter, 7.9 - 9.0 Nm (70 - 80 in. lbs). (28) Nuts, 9.0 - 10.2 Nm (80 - 90 in. lbs). (31, 37, 52) 88.1 - 101.7 Nm (65 - 75 ft lbs). (36) Connector, 23.0 - 33.9 Nm (17 - 25 ft lbs). (41) Primer rod, 7.9 - 11.3 Nm (70 - 100 in. lbs). ...
559X Page 4 of 4 PUMP DISASSEMBLY NOTE: All threads are right hand. Refer to figure 2 (page 3). Discon- nect air supply and relieve all system pressure prior to servicing. Carefully remove the parts, inspect for damage, nicks or excessive wear and determine if any parts will need replacement. 1. Usi...
