InFocus MT3000(B) - Manual

DET-011 Tail Closure/Pitch Motor Page 105 DET-013 Platform/Front Stand Page 105 DET-014 A frame Assy. Page 106 DET-015 Side A frame ABS Page 106 DET-016 Pitch shaft placement Page 107 DET-017 Pitch shaft Installation Page 107 DET-018 Safety Wiring Page 108 DET-022 Power Box Serial Interface Page 108...

CHAPTER 1 – INTRODUCTION 1-1 Introduction to the MT3000 Welcome!! And thank you on your purchase of the MT3000 Monster Truck Simulator. The MT3000 is the only full motion interactive networked experience of it’s kind. This is a dual seat monster truck simulator based on a virtual reality environment...

CHAPTER 2 – OPERATION 2-1 Description of Motion During Operation There are three basic axes of motion that the simulator travels on, Pitch, Roll and vertical lift into the game position. 2-1A The Pitch Axis The pitch motor is a 5 HP 208 VAC drive motor. Controlled by the frequency drive inverters. T...

2-2A Description of Control Windows and Icons A. Desktop Displays • “ Remote GSM” icon- shortcut to the actual program, double clicking it will initiate the program. • “ Mitsubishi Inverter Test” icon- shortcut to the manual test of the inverters in all axes. This is the icon used for the emergency ...

2-3 Description of Passenger Restraint System There are two restraint systems employed for passenger comfort and safety, a primary and a secondary. 2-3A Primary Restraint The primary restraint system is similar to an Airline safety belt. It simply pulls around the passenger and plugs into the recept...

Game Setup window opens, select ISLAND DATA BASE. Highlight by clicking on selection the click “ OK ” 4. CPU loads the game data and opens the “ MAXFLIGHT BASE LIFT CONTROL AND PROGRAM ” window. 5. Select “ NEW PLAYER ”, select truck type and time. Time default is 6 minutes but can be changed. 6. Se...

8. Turn the UPS power switch to OFF green light out 9. Turn Cockpit power OFF on A frame power strip. The system is now secured. 2-11 Emergency Stop Procedures In the event of an emergency follow the procedures described below for the type of emergency. 2-11A Occupant Panic Switch During the ride th...

(Fig. 4) to help find home level in the Roll axis. Fig. 5 Once the machine is in the HOME position (level on both pitch and roll axis) it can be lowered. Using the manual BREAK RELEASE KNOB on the back of the Lift Motor (Fig. 5), Slowly turn the knob clockwise until the platform lowers from the elev...

8. Any signs of smoke or sparks which would indicate the potential for fire. 9. Any condition where the passenger was tampering with the system such as pounding on the fiberglass or undue pressure on the cockpit. 2-15 Operational Restrictions There are certain conditions that the machines should not...

performed by qualified personnel, following the directives of a MaxFlight, Corp. Service Bulletin, Service Kit, or a MaxFlight, Corp. representative, where applicable. Any modification performed on a MaxFlight, Corp. product outside the recommended directives established by MaxFlight, Corp. as refer...

EMERGENCY PROCEDURE POSTINGS Emergency Stop Procedure The Red Emergency Stop Button , located on the side of the command consol, MUST be depressed IMMEDIATELY . This will deactivate the Electric Motors. The unit will need to be leveled manually on both the Pitch and Roll axes. Located on the back of...

PATRON NOTICE Maximum Passengers Per Ride: 2 Maximum Combined Weight: 500 lbs. / 226.8 kg Minimum Height Per Passenger: 48 in. / 1.22 m This ride is NOT RECOMMENDED for persons who: Are under the influence of alcohol or any type of drugs. Are pregnant. Suffer from Motion Sickness or Claustrophobia. ...

MaxFlight Corporation 750 Airport Road ◦ Lakewood, NJ 08701 Phone: (732) 942-9898 Fax: (732) 942-1114 Electric MT3000 Daily Inspection Checklist Date of Inspection: AM Inspected By: PM Inspected By: * These sheets must be filled out completely and kept in your records. AM Check PM Check Inspect proj...

APPENDIX A – SITE CONFIGURATION REQUIREMENTS To determine the site configuration, there are several factors that need careful attention. 1 - Available Floor Space Each unit has a footprint of 12’ 8” (3.9 m) wide by 17’ 3”’ (5.26 m) deep, including the loading platform. Depending on the site topograp...

11 - Electrical Configurations U.S. CONFIGURATION Facilities with available three-phase service need: A. 2 circuit single-phase, 110 volts, 20 amp, 60 Hz B. 1 circuit three-phase, 208 volts, 30 amp, 60 Hz EUROPEAN CONFIGURATION Facility requirements are: A. 2 circuit single-phase, 220 volts, 10 amp,...

CHAPTER 1 – THEORY OF OPERATION 1-1 Introduction To understand why certain steps have to be performed while running this motion simulator you should know how the unit does what it does. You also need to know how each part plays its part so when something should go wrong, it can be corrected with min...

1-2E Pitch Axis Pitch Motor: A motor gearbox combination mounted to the left pitch shaft. Physically moves unit in pitch axis. A key mechanically transmits torque from motor to the shaft. Filled with gear lube at the buildup of the unit. Pitch Brake: Mounted on the end of pitch drive motor integral ...

1-2M Encoders All encoders (three) are the same. A 400 line, metal disc type. Power to them is from the computer, a 5 VDC signal powers the light diode that shines through the disc to a receiver diode. 1-2N Interface Interface Control Boards are by Omnitech and located behind left front cabinetry. 1...

1-5 What Causes the Unit to: 1-5A Raising NOTE: In the following brake “OFF means brake solenoid is powered, allowing motor rotation. Motor brake “ON” is brake solenoid de-energized and brake is applied preventing rotation. When you click on the “RAISE” icon on the program window, this signals the C...

1-5D Pitch and Roll Roll/Pitch CPU program commands motion via motherboard (COM 1), cabled to power box, to the respective frequency drive unit. The program commands the direction and rate of movement. The respective encoder sends a counter signal back to the CPU via the Interface card, cable to the...

respective axis. The software command signals are transmitted through the serial interface cable to each inverter. This signals when to apply or release the motor brakes and internal parameter functions of each inverter. 1-6 – OPERATING LIMITATIONS 1-6A Computer When starting up the computer system,...

CHAPTER 2 – ELECTRICAL SYSTEM 2-1 Electrical System The electrical system provides the force for the motion of the unit during operation. The motion base is a two-axis system with a lifting system for raising the unit to the operation position, and a counterweight system for balancing the cockpit. E...

The emergency stop switch, located in the center of the cockpit, activates the emergency stop condition, returning the machine to its original horizontal (Home) position. The motion platform can then be lowered to the stairway by using the raise/lower switch. The upper and lower sensor switches, whi...

2-3 Initial Wiring Confidence Check 2-3A Input 3-phase Wiring The wiring of the individual phases of input power to the controllers does not make any difference in the behavior of the drive motors. Guarantee that 208/440 or 470 three phase 60 Hz power is available. 2-3B Output 3-phase Wiring The wir...

2-6B Removal of the Front Cover The inverters are designed to work without the front cover in your MaxFlight simulator, and they should already be removed and shipped in a separate package. Remove the front cover from new inverter as follow when replacement is needed. 1) Hold both sides of the front...

1. Power up the inverter. 2. Connect the operation panel to the PU connector on the inverter by using a standard 10Base- T networking cable (or the modular jack type relay connector that comes with the unit), the panel LED display should come on upon the connection. 3. Change to parameter setting mo...

2-10 Accessing Frequency Control Parameters FIGURE 1 NOTE!!! It is important that you use the correct “NODE” address when using the following program. FIGURE 2 To open the “Mitsubishi Frequency Control Interface Program” , follow these steps. Use Attachment 2 to verify each axes settings. 1. Ensure ...

5. All the legends at the top will darken and become available 6. Press the System Read button to identify all inverters connected to the computer. After the operation completes, the node listings must be as shown above for respective node and part number. Note: If the computer cannot communicate wi...

NO OTHER PARAMETERS SHOULD BE DIFFERENT FROM THE DEFAULT VALUES. 2-11 AUTO TUNE OF THE INVERTER CIRCUIT FIGURE 3 After inverter has been replaced, initialized and settings checked, you must perform an “AUTO TUNE” of that inverter. This is required so that the inverter memory knows the voltage values...

11. When all three green blocks are there, another window will state auto run test completed successfully. 12. Close the window by clicking “OK” 13. Close the program by clicking “X” top right. You are now back to the desktop. 14. System is now ready to perform any other tests or run the program. CH...

A machined steel part. Transmits roll motion to the cockpit area ,holds the roll slip rings, is bolted to the seat back assembly and passes through the roll motor gearbox. 14. Fiberglass cockpit shells. See drawing DET-040. A manufactured series of fiberglass panels, bolted together to form the uppe...

xx. Position the long 3/8 inch bolt on end top mount plate hole, attach two 3/8 nuts over bolt, swing motor up and feed bolt through upper mount hole on A frame. Attach 3/8 lock washer and nut. Do not tighten now. xxi. Measure distance from side of shaft to main base at both ends of the drive shaft,...

b. NOTE! As the projector ages, some or all items may require adjustments to bring the picture back into line. See the manual for item functions. 5. Input Menu – a. Select RGB b. Auto select auto adjust for RGB input 6. Image Menu a. Keystone to “0” b. Mirror - H Invert c. Start Up – Turn ON 7. Opti...

Status Window DEVICES Computer Serial To display all the devices used in the program, click on show all and will open up like “Device 2” below The legends displayed here are for info only. Use the correct legends as listed in the setup instructions.

USER JOYSTICK 0 (AXES) USER JOYSTICK 0 (SLIDERS) Calibration Buttons Calibration Buttons Some of the above buttons are not available on all Monster Truck Units. They are dependent upon which version of software you have loaded and the type of game stick controller installed. Check the setup instruct...

Video Sound This is the page that the Occupant Safety Stop can be tested.

Lock Device Start/Enable Page To prevent inadvertent tampering with the settings YOU, can enter your own password NOTE: Before the joysticks can be calibrated you must start the DEVICE and

Direct Sound Properties New Monster Truck Program window (Motion Platform window) This panel is opened by double clicking on Direct Sound in the device window Patron E-Stop and Canopy open sensor indicators.

New Motion Test Client window This Window will show you the latest or current software loaded Allows testing of all the sensors on the motion platform Allows the testing and monitoring of all encoders on the motion platform. Found by going regedit 32, HKEY Local Machine, Software, Maxflight, Maxzill...

Lift Motion Editor Settings Counterweight Motion Editor

Pitch Motion Filter 1 Editor Pitch Motion Filter 2 Editor

Roll Motion Filter 2 Editor Roll Motion Filter 3 Editor

5-2H A-Frame Sub-Assembly Verify that the A-Frame assemblies have not moved and that the bolts have not loosened due to vibration. 5-2I Electrical Power Box and Mitsubishi Transistorized Inverters Check the following: 1) Cooling system: Clean air vent, fan, filter, etc. 2) Screws and bolts: These pa...

Could still be a program error. If still no sound, take an audio source and plug into rear of pre-amp. If sound is heard all is good except the CPU or cables to it. If no sound, put audio directly to the main-amp. Sound heard all OK. No sound possible bad pre-amp, cables etc. Isolate which one it is...

5-18 MAINTENANCE WARNINGS and CAUTIONS 5-18A WARNING! Shock Hazard and Electrocution Hazards exist inside the CPU and around the inside of the electrical box that houses the inverters. 5-18B CPU CPU has 115/220 VAC available to the power supply. 5-18C INVERTERS There is 208/440/450 VAC available wit...

Close out VNC to the on-board computer. You are now ready to start the Monster Truck program from the main command console. CHAPTER 6 – Time Replacement Items 6-1 REPLACEMENT OF INVERTER PARTS The inverter consists of many electronic parts such as semiconductor devices. The following parts may deter...

4.) Appearance, external cracks, discoloration, leakage. When measured capacitance of he capacitor has reduced below 85% of the rating, change the capacitor. Figure 2 Time Replacement Chart 6-2 Relays To prevent a contact fault, etc., relays must be changed according to the number of accumulative sw...

MaxFlight Corporation 750 Airport Road ◦ Lakewood, NJ 08701 Phone: (732) 942-9898 Fax: (732) 942-1114 MT3000 Weekly Inspection Checklist Week Ending: Inspected By (print): Signature: * These sheets must be filled out completely, kept in your records and faxed to MaxFlight (Attn: Tech. Support) on a ...

CABLE NUMBERING AND ROUTING VR2000/2500/2002/MT3000/MT3000 P=Plug #_________ J=Jack #________ P-1 Ac Main Power Cable to Power Box J-1 Input connector on Power Box SE11-009 SE11-001 P-2 Pitch Motor Power J-2 Pitch Motor Power output SE11-007 SE11-001 P-3 Lift Motor Power cable J-3 Lift Motor Power o...

ELECTRICAL CIRCUITS LIST SE11-001 Power Box SE11-001FGN Power Box for Foreign Voltages SE11-002 Pitch Slip Rings –Power Side SE11-002A Pitch Slip Rings –Power Side ( EM-17 on) SE11-003 Counterweight Motor Circuit SE11-003A Counterweight Motor Circuit ( EM-17 on) SE11-004 Frequency Inverters Analog c...

SE11-043 Dual Seat F/S Joystick Layout SE11-062 Main Power box end to end SE11-062A Interface board end to end SE11-062B UPS Battery Backup end to end SE11-062C Command Console power strip end to end SE11-062D CPU end to end SE11-062E Monster Truck HAAP box (CIB1000) end to end SE11-062F Flight Sim ...

CHAPTER 1 – SET UP The first thing to do is to check all of the crates according to the packing slip to ensure that everything has been delivered. Next, identify each crate as to its contents. The packing slip is written out by crate or carton to help you find the proper components that will be need...

4. Locate the ABS panels for the inside of the A-Frames and their fasteners and attach to the A-Frames. See reference drawing DET-015. Note if speakers are mounted to the panels they go to the front. 5. Place A frames in their relative position where the final assembly will take place. Note, the bas...

28. Measure to position entry steps and front support stand per drawing. Install the base restraint brackets, one each side per drawing. See DET-005 29. Locate all cabling from control console to the ride and install. See DET-002 30. Locate and install all cabling from kiosk to power and control con...

43. Pull out E-Stop on side of control console, Inverters should initialize, alert window appear on desktop of CPU and then go away, you should have heard the brake solenoids cycle on the pitch and roll motors. NOTE: When raising unit for the first time, have people watch both slip ring sides to ins...

APPENDIX B INSTALLATION AND PERFORMANCE TESTING CHECKLIST 1. PASSENGER SEATING AREAS Check the condition of the cockpit unit for fiberglass body damage or deterioration. Visually inspect the cockpit unit for loose or missing fasteners. Visually inspect the seat unit for damage, deterioration and sec...