Page 2 - For the USA; For Canada; WARNING
For the USA FEDERAL COMMUNICATIONS COMMISSION RADIO FREQUENCY INTERFERENCE STATEMENT This equipment has been tested and found to comply with thelimits for a Class A digital device, pursuant to Part 15 of theFCC Rules.These limits are designed to provide reasonable protectionagainst harmful interfere...
Page 3 - GENERAL SAFETY RULES
GENERAL SAFETY RULES WARNING ! Read and understand all instructions. Failure to follow all instructions listed below, mayresult in electric shock, fire and/or serious personal injury. SAVE THESE INSTRUCTIONS. Tool Use and Care Use clamps or other practical way to secure and supportthe workpiece to a...
Page 4 - RÉGLES DE SÉCURITÉ GÉNÉRALES
RÉGLES DE SÉCURITÉ GÉNÉRALES AVERTISSEMENT ! Vous devez lire et comprendre toutes les instructions. Le non-respect, mêmepartiel, des instructions ci-après entraîne un risque de choc électrique, d'incendie et/ou de blessures graves. CONSERVEZ CES INSTRUCTIONS Enlevez les clés de réglage ou de serrage...
Page 8 - Documentation Included with the Machine; Other Information
4 About the Documentation for This Machine Documentation Included with the Machine User's Manual (this manual) This describes important notes for ensuring safe use, and explains how to install the machine and how to install and setup the included programs. Be sure to read it first.It does not descri...
Page 9 - Viewing Manuals in Electronic Format; Procedures for Viewing Manuals in Electronic Format
5 About the Documentation for This Machine Viewing Manuals in Electronic Format You can view the manuals in electronic format on a computer running Windows (Windows 95 or later). Procedures for Viewing Manuals in Electronic Format 1 Place the Roland Software Package in the CD-ROM drive. The menu scr...
Page 10 - To Ensure Safe Use; About; Ground the unit with the ground wire.
6 To Ensure Safe Use To Ensure Safe Use Used for instructions intended to alert the user to the risk of death or severeinjury should the unit be used improperly. About and Notices Used for instructions intended to alert the user to the risk of injury or materialdamage should the unit be used imprope...
Page 11 - Install on a stable surface.
7 To Ensure Safe Use Please use a vacuum cleaner to re-move cutting dust.Do not use any blower like airbrush. Otherwise, dust spread in the air may harmyour health. To Ensure Safe Use Do not use with a damaged powercord or plug, or with a loose electri-cal outlet. Doing so may lead tofire, electrica...
Page 13 - About the Labels Affixed to the Unit
9 To Ensure Safe Use Model nameRating plateUse a rated power supply. To Ensure Safe Use Caution: high temperatures. Donot touch immediately after a cut-ting operation has ended. Use care to avoid being pinched.Keep hands away during opera-tion. Use caution when handling orworking with the blade. Car...
Page 14 - Avis sur les avertissements; À propos des symboles
10 Utiliser l'appareil uniquement avec lefil électrique fourni. Utiliser l'appareil avec un autre fil risque deprovoquer un incendie ou une électrocution. Pour utiliser en toute sécurité Pour utiliser en toute sécurité Utilisé pour avertir l'utilisateur d'un risque de décès ou de blessure grave enca...
Page 15 - Installer sur une surface stable.
11 Utiliser un aspirateur pour nettoyerles copeaux. N'utiliser aucun appareilsoufflant de l'air comme un sèche-cheveux. La poussière répandue dans l'air pourraitnuire à votre santé. Quand vous avez terminé d'utiliserl'appareil, laver vosm a i n s p o u r b i e ne n l e v e r t o u s l e scopeaux. Fa...
Page 17 - À propos des étiquettes collées sur l'appareil
13 Nom du modèleÉtiquette des caractéristiques électriquesUtiliser l'alimentation appropriée Attention : températures élevées.Ne touchez pas immédiatementaprès avoir effectué une coupe. S o y e z p r u d e n t e t é v i t e z l e spincements. Éloignez les mainspendant le fonctionnement. S o y e z p ...
Page 21 - Front
17 Chapter 1 - Getting Started 1-2. Names and Functions Bed X-axis rail T slot Rail cover Table Arm Guide securingscrews Emergency stopswitch Spindle head Front Memory-card slot Operation-panelconnector Guide Depth regulatornose unit(Nose unit) Retainer nut Micrometer dial Nose cone Spindle unit Spi...
Page 22 - Rear
18 Chapter 1 - Getting Started 1-2. Names and Functions Power switch Power-cord connector Serial connector This connector is forconnection to the COMport on the computer. Parallel connector This connector is forconnection to the printerport on the computer. Expansion connector 1 This connector is fo...
Page 23 - Installation Site and Operating Environment
19 Chapter 1 - Getting Started (Rear) Main unit (Front) Installation space Maintenance space EGX-600 / EGX-400 2600 mm / 2500 mm(103 in./ 100 in.) 900 mm / 900 mm (35 in./ 35 in.) 1200 mm / 1000 mm (48 in./ 40 in.) 2100 mm / 1900 mm (83 in./ 75 in.) When the spindle motor is run at high speed while ...
Page 24 - Connecting the Cables; Printer cable; Serial cable
20 Chapter 1 - Getting Started 1-3. Installation and Cable Connections Connecting the Cables Connect the operation panel and the power cable. If you're using a computer, then also connect a printer cable or serialcable.The printer cable or serial cable is sold separately. Use a cable that is compati...
Page 28 - How to Perform an Emergency Stop
24 Chapter 2 - Basic Operation 2-1. Emergency Stop to Ensure Safety How to Perform an Emergency Stop To stop the machine in an emergency in order to avoid danger, press the emergency stop switch. The machine immedi-ately stops operating and quits cutting. Cutting cannot be resumed. To Cancel an Emer...
Page 29 - Switching On the Power; Turning On the Power; Switching Off the Power
25 Chapter 2 - Basic Operation 2-2. Switching the Power On and Off Switching On the Power Turning On the Power 1 Turn on the power switch on the back of themachine. The display shows the model name, and while this is dis-played, internal initialization is performed. This takesabout ten seconds. 2 Wh...
Page 30 - Moving the Spindle Head
26 Chapter 2 - Basic Operation 2-3. Moving the Spindle Head Moving the Spindle Head The spindle head moves in three directions, along the X, Y, and Z axes. When the display shows the top screen, pressingthe movement buttons effects movement in the corresponding directions. The speed of movement is d...
Page 31 - Moving the Spindle Head Out of the Way Quickly; Moving to the VIEW Position
27 Chapter 2 - Basic Operation 2-3. Moving the Spindle Head Moving the Spindle Head Out of the Way Quickly This feature moves the spindle head directly to the back-left position of the table (the VIEW position). This is handywhen loading or detaching a workpiece. Moving to the VIEW Position 1 Press ...
Page 32 - -4. Starting and Stopping Spindle Rotation; Using Buttons to Start and Stop Rotation; Adjusting the Spindle Rotating Speed
28 Chapter 2 - Basic Operation 2-4. Starting and Stopping Spindle Rotation Using Buttons to Start and Stop Rotation Holding down for 0.5 seconds or longer makes the spindle rotate. Pressing it again stops rotation. Adjusting the Spindle Rotating Speed To adjust the spindle rotating speed, you use th...
Page 33 - Forced Stop of Spindle Rotation; Making the Setting for Spindle Rotation
29 Chapter 2 - Basic Operation 2-4. Starting and Stopping Spindle Rotation Forced Stop of Spindle Rotation With this machine, you can set whether or not the spindle rotates. When it is set to rotate, rotation automatically startswhen a command is received from the computer and stops when cutting end...
Page 34 - Displaying the Menus; Moving to the next screen
30 Chapter 2 - Basic Operation 2-5. Menu Operations Displaying the Menus All settings for this machine are made using menus. Pressing the following buttons displays the menu screens. Basic Menu Operations When you display the menus, the buttons function as follows. Moving to the next screen Pressing...
Page 35 - Types of Memory Cards You Can Use; Memory-card Writers You Can Use
31 Chapter 2 - Basic Operation 2-6. Care and Handling of Memory Cards This section describes the basic usage and handling of memory cards.This machine can execute cutting data saved on a memory card, and can save sequences created using the teachingfeature. For more information about these operation...
Page 36 - Inserting and Removing a Memory Card; Inserting a Memory Card
32 Chapter 2 - Basic Operation 2-6. Care and Handling of Memory Cards Inserting and Removing a Memory Card Inserting a Memory Card 1 Make sure the display shows the top screen. 2 Remove the slot cover. 3 Hold the card with the label side facing up andthe notch on the right, and insert it into themem...
Page 37 - Removing a Memory Card
33 Chapter 2 - Basic Operation 2-6. Care and Handling of Memory Cards Removing a Memory Card 1 Make sure the display shows the top screen. 2 Remove the slot cover. 3 Gently press the card in until it clicks into place,then pull it out from the memory-card slot. 4 Attach the slot cover. Do not switch...
Page 38 - Formatting a Memory Card; Performing Formatting; For a MultiMediaCard
34 Chapter 2 - Basic Operation 2-6. Care and Handling of Memory Cards Formatting a Memory Card Formatting a memory card is normally not necessary. However, the machine may be unable to use a memory card thathas been reformatted for use with another device, such as a digital camera. In such cases, us...
Page 40 - Tool; -1. Selecting the Cutter Installation Method; Cutter Types and What They Are Suited For
36 Chapter 3 - Preparations Tool Character cutterFlat cutter Diamond scraper (*2) End mill (*3) With nose unit ◆ Engraving acrylic and other (*1) plastic plates ☞ p.37 "Cutter Installation Method 1" ◆ Unsuitable ◆ Unsuitable No nose unit ◆ Engraving plates of aluminum or brass ◆ Three-dimens...
Page 42 - Installing a Character Cutter (With Nose Unit); Installing the Cutter Holder and Collet
38 Chapter 3 - Preparations 3-2. Cutter Installation Method 1 (With Nose Unit) Installing a Character Cutter (With Nose Unit) 1. Installing the Cutter Holder and Collet 1 Open the spindle cover. 2 While using a wrench (17 mm) to keep thespindle immobile, tighten the cutter holder se-curely. 3 Insert...
Page 43 - Nose-unit Installation and Menu Settings
39 Chapter 3 - Preparations 3-2. Cutter Installation Method 1 (With Nose Unit) 2. Nose-unit Installation and Menu Settings 5 Install the nose unit. Tighten fully, then loosentwo turns. 6 Fully loosen the lock nut. 7 Use the menus to set [AUTO Z CONTROL] to ON. (1) Press several times to display the ...
Page 44 - Cutter Installation and Alignment; Yes No
40 Chapter 3 - Preparations 3-2. Cutter Installation Method 1 (With Nose Unit) 3. Cutter Installation and Alignment 10 Lower the spindle until the tip of the nose unittouches the table. When the nose touches the table, operation stops auto-matically. 11 Insert the cutter (diameter 4.36 mm), then bri...
Page 45 - Cutting Parameters When Using the Nose Unit
41 Chapter 3 - Preparations 3-2. Cutter Installation Method 1 (With Nose Unit) 14 Close the spindle cover. Cutting Parameters When Using the Nose Unit When you use the preceding method, there is no need to set the cutting-in depth or the cut-out amount by a software orthe operation panel. The cuttin...
Page 47 - Installing a Character Cutter (With No Nose Unit)
43 Chapter 3 - Preparations 3-3. Cutter Installation Method 2 (No Nose Unit) Installing a Character Cutter (With No Nose Unit) 1. Installing the Cutter Holder and Collet 1 Open the spindle cover. 2 While using a wrench (17 mm) to keep thespindle immobile, tighten the cutter holder se-curely. 3 Inser...
Page 51 - Installing a Diamond Scraper
47 Chapter 3 - Preparations 3-4. Cutter Installation Method 3 (Diamond Scraper) Installing a Diamond Scraper 1. Installing the Cutter Holder and Collet 1 Open the spindle cover. 2 While using a wrench (17 mm) to keep thespindle immobile, tighten the cutter holder se-curely. 3 Insert the optionally a...
Page 53 - Cutter Installation
49 Chapter 3 - Preparations 3-4. Cutter Installation Method 3 (Diamond Scraper) 3. Cutter Installation 9 Lower the spindle until the tip of the collet is ata height about 5 to 10 mm (1/4 to 1/2 in.) fromthe surface of the table. 10 Insert the diamond scraper, then bring the tiplightly into contact w...
Page 54 - Cutting Parameters for the Diamond Scraper
50 Chapter 3 - Preparations 3-4. Cutter Installation Method 3 (Diamond Scraper) Cutting Parameters for the Diamond Scraper When you use the preceding method, there is no need to set the cutting-in depth or the cut-out amount. The cutting-indepth is determined by the pressure of the cutter. (The prec...
Page 56 - Installing an End Mill; Installing the Collet and End Mill
52 Chapter 3 - Preparations 3-5. Cutter Installation Method 4 (End Mill) Installing an End Mill 1. Installing the Collet and End Mill 1 Open the spindle cover. 2 Insert the end mill into the optionally availableend-mill collet. 3 Insert the end mill and collet from below. Whilegently holding the col...
Page 58 - Aligning the Cutter
54 Chapter 3 - Preparations 3-5. Cutter Installation Method 4 (End Mill) 3. Aligning the Cutter 9 Load a workpiece and move the end mill to thetop surface of the material. 10 Close the spindle cover. 11 Hold down for 0.5 seconds or longer. The spindle rotates. 12 Lower the spindle a little at a time...
Page 59 - -6. Loading Material and Setting the Reference Point for Cutting; Loading Material; Clamp
55 Chapter 3 - Preparations 3-6. Loading Material and Setting the Reference Point for Cutting Loading Material You use the following method to load a workpiece. The table has T slots, and you can also install other jigs. There is alsoa guide for positioning on the side of the table. Clamp This is in...
Page 60 - The Loaded Position of the Workpiece; Setting the Home Position
56 Chapter 3 - Preparations 3-6. Loading Material and Setting the Reference Point for Cutting The Loaded Position of the Workpiece You may load the workpiece anywhere on the table.Butting the workpiece against the guide is a handy way to ensure that the workpiece is always loaded at the sameposition...
Page 62 - -1. Procedures for Performing Cutting Using a Computer
58 Chapter 4 - Performing Cutting Using a Computer 4-1. Procedures for Performing Cutting Using a Computer Before you send cutting commands from a computer, you first need to set the cutting parameters. You make the settingsfor cutting-in depth, feed rate, spindle speed, and other values to match th...
Page 63 - Cutting; Types of Cutting Parameters
59 Chapter 4 - Performing Cutting Using a Computer Cutting Parameters Spindle rotating speed X- and Y-axis feed rate Z-axis feed rate Cutting-in depth Cut-out amount Dr.Engrave (2.5D driver) Program Program Program Program * Program * 3D Engrave Program Program Program Not valid Not valid Example of...
Page 64 - Making the Settings on the Machine; Spindle Rotating Speed
60 Chapter 4 - Performing Cutting Using a Computer 4-2. Setting the Cutting Parameters Making the Settings on the Machine Spindle Rotating Speed Setting the Spindle Rotating Speed 1 Press several times to display the screen shown at right. 2 Use to set the spindle speed, then press . Feed Rate Setti...
Page 66 - -3. Installation and Overview of the Included Software; Software Included with the Machine; System Requirements
62 Chapter 4 - Performing Cutting Using a Computer 4-3. Installation and Overview of the Included Software Software Included with the Machine The included Roland Software Package CD-ROM contains the following programs. Install and set them up as required. This document does not explain how to use th...
Page 67 - Installation and Setup
63 Chapter 4 - Performing Cutting Using a Computer 4-3. Installation and Overview of the Included Software Installation and Setup Installation and Setup 1 Switch on the computer and start Windows.If you are installing under Windows NT 4.0/2000/XP, log on to Windows as a member ofthe "Administrat...
Page 69 - -4. Executing Cutting Data Saved on a Memory Card; Working with Cutting Data on a Memory Card
65 Chapter 4 - Performing Cutting Using a Computer 4-4. Executing Cutting Data Saved on a Memory Card Working with Cutting Data on a Memory Card You can take cutting commands sent from the computer and save them as data. You can then save this data on a memorycard and import it into the machine. Thi...
Page 70 - Saving Cutting Data; Saving from Dr. Engrave
66 Chapter 4 - Performing Cutting Using a Computer 4-4. Executing Cutting Data Saved on a Memory Card Saving Cutting Data First, connect the memory-card writer to your computer running Windows. For information about how to make theconnections, refer to the documentation for the memory-card writer.Th...
Page 71 - Saving from Another Program
67 Chapter 4 - Performing Cutting Using a Computer 4-4. Executing Cutting Data Saved on a Memory Card Saving from Another Program For a program such as the included 3D Engrave, follow the steps below. You can also use this method with other pro-grams (as long as the other program uses a driver for W...
Page 73 - Importing and Executing Memory-card Data; Importing and Executing Data
69 Chapter 4 - Performing Cutting Using a Computer 4-4. Executing Cutting Data Saved on a Memory Card Importing and Executing Memory-card Data To operate the machine using cutting data saved on a memory card, follow the steps below. Importing and Executing Data 1 Insert the memory card on which cutt...
Page 74 - Important Notes When Saving Cutting Data; Valid Characters for File Names
70 Chapter 4 - Performing Cutting Using a Computer 4-4. Executing Cutting Data Saved on a Memory Card Important Notes When Saving Cutting Data Valid Characters for File Names Use the following characters for the file names you assign when saving cutting data. • Letters: A through Z • Numerals: 0 thr...
Page 75 - The Teaching Feature
71 5. The Teaching Feature This chapter describes how to use the teaching feature. It providesdetailed explanations of how to create and save sequences, how toexecute the sequences you create, the commands you use, and more.
Page 76 - What Is the Teaching Feature?; Basic Operations Possible with Commands; Important Notes When Using the Nose Unit
72 Chapter 5 - The Teaching Feature 5-1. Overview of the Teaching Feature What Is the Teaching Feature? This feature lets you teach operation instructions directly to the machine without using a computer. You use the operationpanel to enter the operation instructions. Each operation instruction that...
Page 77 - -2. Basic Steps for Creating and Executing a Sequence; Step 1 Decide on the Mode of Operation and the Origin Points
73 Chapter 5 - The Teaching Feature Home position Machine origin point Start Finish 50 mm 30 mm 1.2 mm (2000, 1000) 20 mm 10 mm (7000, 1000) (7000, 4000) (2000, 4000) Home position : Front left edge of the table (machine origin point)Z0 position : Workpiece surfaceCutting-in depth : 0.2 mmX- and Y-a...
Page 78 - Step 2 Create the Sequence; Example of Sequence Creation
74 Chapter 5 - The Teaching Feature 5-2. Basic Steps for Creating and Executing a Sequence Step 2 Create the Sequence Now let's actually create the sequence. First carry out operations without loading a workpiece. We'll assume that the Z0position is set at the surface of the workpiece. Example of Se...
Page 80 - Step 3 Save the Sequence; Procedure for Saving a Sequence; Step 4 Execute the Sequence; Procedure for Executing a Sequence
76 Chapter 5 - The Teaching Feature 5-2. Basic Steps for Creating and Executing a Sequence Step 3 Save the Sequence Next, you save the sequence you have created. Procedure for Saving a Sequence 1 Press and hold for a short while (1 sec- ond or longer). Press . This quits the sequence editing screen ...
Page 81 - If You Make a Mistake in Input; Correcting a Previous Step
77 Chapter 5 - The Teaching Feature 1 1: < 22 FINISH > 5 : < 8 CUT-3 78 > 5: 8 CUT-3 1 5 11:< 2 2 FINISH > 1 1: < 22 FINISH > 9 : < 10 SP OFF > 9: I NSERT NEW STEP Change Changea command a value 5-3. Correcting a Sequence If You Make a Mistake in Input You can go back t...
Page 82 - Deleting a Step
78 Chapter 5 - The Teaching Feature 5-3. Correcting a Sequence Deleting a Step 1 Press to move the blinking cursor to the step number. 2 Turn the dial to display the step you want todelete. 3 Press to move the blinking cursor to the line below. Turn the dial to display [DELETETHIS STEP]. Press . The...
Page 83 - Revising a Saved Sequence; Calling Up and Revising a Sequence
79 Chapter 5 - The Teaching Feature 5-3. Correcting a Sequence Revising a Saved Sequence You can call up a saved sequence, revise it, and save it again. Calling Up and Revising a Sequence 1 Press several times to display the screen shown at right, then move the blinking cursorto [TEACHING]. Press . ...
Page 84 - Dial; -4. Detailed Description of the Sequence Editing Screen; Screen Layout and Button Operations; Basic Layout of the Sequence Editing Screen
80 Chapter 5 - The Teaching Feature Dial These move the blinking cursor. This is used to increase or decrease the value or to select the command at the location ofthe blinking cursor. Turning the dial while holding down increases or decreases the value by 100 units at a time. Pressing this while a s...
Page 85 - Setting a Label
81 Chapter 5 - The Teaching Feature 5-4. Detailed Description of the Sequence Editing Screen Setting a Label A label is used to specify the jump destination for [JUMP], [J], [CALL], and [C] commands. When you use any of thesecommands, you must be sure to assign a label. If you try to save a sequence...
Page 86 - -5. Detailed Information on Saving a Sequence; Destinations for Saving Sequences
82 Chapter 5 - The Teaching Feature 5-5. Detailed Information on Saving a Sequence Destinations for Saving Sequences You can save sequences either in the machine's built-in memory or on a memory card. You can save up to ten sequencesin the built-in memory. The number you can save on a memory card va...
Page 87 - Backing Up a Sequence; Backing Up from the Built-in Memory to a Memory Card
83 Chapter 5 - The Teaching Feature 5-5. Detailed Information on Saving a Sequence Backing Up a Sequence You can back up sequence saved in the machine's built-in memory to a memory card. Back up important data to amemory card. Backing Up from the Built-in Memory to a Memory Card 1 I n s e r t a m e ...
Page 88 - Deleting a Sequence
84 Chapter 5 - The Teaching Feature 5-5. Detailed Information on Saving a Sequence Deleting a Sequence You can delete saved sequences. Deleting a Sequence 1 Press several times to display the screen shown at right, then move the blinking cursorto [TEACHING]. Press . Move the blink- ing cursor to [DE...
Page 89 - -6. Coordinate Systems Used with the Teaching Feature; Cutting Positions Used with the Teaching Feature; Registering an Optional Origin
85 Chapter 5 - The Teaching Feature 5-6. Coordinate Systems Used with the Teaching Feature Cutting Positions Used with the Teaching Feature The origin points used with the teaching feature are basically the same as the ones used when you perform cutting witha computer. That is, the cutting position ...
Page 90 - I Level and R Level; Registering the I Level and R Level
86 Chapter 5 - The Teaching Feature 5-6. Coordinate Systems Used with the Teaching Feature 3 U s e t o move the X, Y, and Z axes to the location youwant to make the optional origin. Press . This registers a single optional origin. To cancel and re-turn, press instead of . 4 Repeat steps 2 and 3 as t...
Page 92 - Function
88 Chapter 5 - The Teaching Feature 5-7. List of Commands 4 MOVE-ZI Function This moves the spindle head to the specified X, Y, and Z coordinates (via the I level). Value ❶ X, Y, and Z coordinates for the movement destination This moves the spindle at the highest speed. The operation is as follows. ...
Page 101 - 4 DELETE THIS STEP
97 Chapter 5 - The Teaching Feature 5-7. List of Commands 21 SEL ORG Function This selects an optional origin. Value ❶ Optional origin (No. 1 through 100) This changes the origin point for spindle positioning from the workpiece origin point to an optional origin. You can use[OPTIONAL ORIGIN] at the ...
Page 102 - Example of a Sequence Using Optional Origins
98 Chapter 5 - The Teaching Feature 40 mm 20 mm 10 mm 10 mm Optional Orgin No.2 No.3 No.4 No.5 Z0 position : Workpiece surfaceCutting-in depth : 0.5 mmX- and Y-axis feed rate : 20 mm/sZ-axis feed rate : 3 mm/sSpindle speed : 25,000 rpm 5-8. Sample Sequences This is an example of sequence creation. R...
Page 103 - Value 1
99 Chapter 5 - The Teaching Feature 5-8. Sample Sequences Steps 1 through 16 are the main routine, and steps 17 through 27 are a subroutine called by the [CALL] command. Thissubroutine cuts a single L-shaped object. Steps 4, 6, 8, and 10 successively change the reference point for cutting, andafter ...
Page 106 - -1. Coordinate Systems and Origin Points; Workpiece Coordinates and Machine Coordinates
102 Chapter 6 - Detailed Description of Functions 6-1. Coordinate Systems and Origin Points Workpiece Coordinates and Machine Coordinates This machine uses coordinate values for the X, Y, and Z axes to indicate the position and height of the spindle head. Thedisplay's top screen displays coordinate ...
Page 107 - -2 Detailed Description of the Nose Unit; Amount of Height Displacement That Can Be Tracked
103 Chapter 6 - Detailed Description of Functions 6-2 Detailed Description of the Nose Unit Amount of Height Displacement That Can Be Tracked As long as the tip of the depth regulator nose unit (nose unit) is in contact with the surface of the workpiece, the cutting-in depth can be kept uniform even...
Page 112 - Main Menu; SPINDLE RPM; HOME VIEW Z1 Z0 Z2; RUN
108 Chapter 6 - Detailed Description of Functions 6-4. Detailed Description of the Menus This is a list of the functions you can access using the machine's menus. Saved This shows whether the setting value is saved in memory and persists even after the power is switched off. Setting This shows the a...
Page 114 - REVOLUTION
110 Chapter 6 - Detailed Description of Functions 6-4. Detailed Description of the Menus [OTHERS] Submenu REVOLUTION Saved Yes Setting ON, OFF Default ON When set to [OFF], the spindle does not rotate at all. The spindle does not rotate even when commands are received from thecomputer, but movement ...
Page 115 - ACCELERATION; REVOLUTION TIME
111 Chapter 6 - Detailed Description of Functions 6-4. Detailed Description of the Menus ACCELERATION Saved Yes Setting 0.05 G, 0.1 G Default 0.1 G This makes the setting for the quality of text engraving. When this is set to [0.05G], cutting times become longer, but the qualityof text engraving is ...
Page 116 - Teaching Menu; DELETE; EDIT; SETTING
112 Chapter 6 - Detailed Description of Functions 6-4. Detailed Description of the Menus Teaching Menu RUN The next submenus are available. [Select File] This calls up and executes a saved sequence. [Int.] indicates a file saved in the machine's built-in memory, and [Ext.] indicates afile saved on a...
Page 117 - OPTIONAL ORIGIN
113 Chapter 6 - Detailed Description of Functions 6-4. Detailed Description of the Menus [SETTING] Submenu OPTIONAL ORIGIN Saved Yes Setting X, Y, and Z coordinates settable on the machine Default None This registers a special workpiece origin point referenced by a sequence. You can register up to 9...
Page 119 - SET HOME POS; Pause Menu; Pause ON
115 Chapter 6 - Detailed Description of Functions 6-4. Detailed Description of the Menus X/Y-axis Origin-point Setting Menu SET HOME POS Saved Yes Setting 0 to X- and Y-axis operating limit (machine coordinates) Default X: 0, Y: 0 This sets the present spindle location as the home position (the X- a...
Page 120 - Copy Menu; Copy; Language Menu; Select language; Setting; Initialize Menu; Initialize
116 Chapter 6 - Detailed Description of Functions 6-4. Detailed Description of the Menus Copy Menu Copy [START, BUF-CLEAR] This feature repeats the same cutting. Executing [START] repeats exactly the same operation as the very last cutting operation.Commands sent from the computer are temporarily st...
Page 121 - This chapter describes daily care and maintenance.
117 7. Maintenance This chapter describes daily care and maintenance.
Page 123 - Cleaning Inside the X-axis Rail
119 Chapter 7 - Maintenance 7-1. Daily Care Cleaning Inside the X-axis Rail 1 Move the spindle head all the way to the leftside. Open the spindle cover. 2 Switch off the machine. 3 Remove the screws (at five locations) securingthe rail cover, then gently pull out the rail coverto the right side to r...
Page 124 - Spindle Maintenance
120 Chapter 7 - Maintenance X 0 Y 0Z 0 8000RPM 7-2. Maintenance and Inspection Spindle Maintenance The spindle unit and the belt are consumable components. As a general guide, it should be replaced after every 2,000hours. As a general guide, the spindle motor should be replaced after every 6,000 hou...
Page 125 - Maintenance of the Z-axis Screw
121 Chapter 7 - Maintenance 7-2. Maintenance and Inspection Maintenance of the Z-axis Screw Use a cleaning cloth or the like to clean away any buildup of cutting waste or old grease on the Z-axis screw, then applya small amount of fresh grease. Recommended grease: Lithium grease #2 or the equivalent...
Page 127 - This chapter describes possible problems and how to correct them.
123 8. Troubleshooting This chapter describes possible problems and how to correct them.
Page 128 - An engraved bottom surface is rough or burring remains.; Engraved lines are uneven or wavy.
124 Chapter 8 - Troubleshooting 8-1. Problems with Engraving The cutting-in depth is not uniform (when using the nose unit). ◆ Go to the [OTHERS] submenu and make sure [AUTO Z CONTROL] is set to [ON], and also make sure that the lock nut has been loosened. ◆ The cutter holder, tool securing screw, o...
Page 129 - The nose scratches the workpiece.
125 Chapter 8 - Troubleshooting 8-1. Problems with Engraving When using a diamond scraper, cutting-in is shallow. ◆ Go to the [OTHERS] submenu and make sure [AUTO Z CONTROL] is set to [ON], and also make sure that the lock nut has been loosened. ◆ Try performing cutting a second time. Some materials...
Page 130 - The machine does not start.; No operation occurs when a button is pressed.
126 Chapter 8 - Troubleshooting 8-2. Problems with Operation The machine does not start. The power cable is connected, but the power does not come on. ◆ Release the emergency stop switch. When the emergency stop switch is left pressed, the machine is powered up but nothing appears on the display and...
Page 131 - Abnormal cutting is performed.; Pressing the Z-axis Origin Set button does not display the menu.; The cutting position is different from the intended location.
127 Chapter 8 - Troubleshooting 8-2. Problems with Operation Data is sent but there is no operation. ◆ Close the spindle cover tightly. When the cover is open, there is no operation at all except for control using the movement buttons, and an error message is displayed. If closing the cover securely...
Page 132 - Command Not Recognized; Wrong Number of Parameters
128 Chapter 8 - Troubleshooting 8-3. Responding to an Error Message This describes the error messages that may appear on the machine's display, and how to take action to remedy theproblem. If an error message not listed here appears, contact your authorized Roland DG Corp. dealer or Roland DGCorp. s...
Page 134 - EMERGENCY STOP MOTOR LOCK; EMERGENCY STOP COVER OPEN
130 Chapter 8 - Troubleshooting 8-3. Responding to an Error Message 12. COVER OPEN An attempt was made to start cutting while the spindle cover was open. ◆ Cutting cannot be performed while the spindle cover is open. Close the spindle cover, then continue with the operation. 13. EMERGENCY STOP MOTOR...
Page 138 - -1. Examples of Settings for Cutting Parameters; Sample Settings for Engraving
134 Chapter 9 - Appendix When Good Results Are Not Obtained ☞ See p.124 "Problems with Engraving" 9-1. Examples of Settings for Cutting Parameters Sample Settings for Engraving This is a suggested guide for cutting parameters. Fine-tuning the settings may be necessary. Adjust these a little ...
Page 141 - Cutting Area
137 Chapter 9 - Appendix 9-4. Dimensional Drawings Cutting Area Spindle head bottom surface Table 42.5 mm (1-5/8 in.) Loadable workpiece thickness: maximum 40 mm (1-9/16 in.)
Page 143 - Mode 1 and mode 2 common commands
139 Chapter 9 - Appendix 9-5. List of Supported Commands Mode 1 and mode 2 common commands Command Format Parameter Range [Default] !DW Dwell !DW t [terminator] t Dwell time 0 to 32767 [ms] [0 [ms]] !MC Motor Control !MC n [terminator] n Motor ON/OFF switching -32768 to 32767 [motor ON] !MC [termina...
Page 144 - Device Control Commands
140 Chapter 9 - Appendix Command Format Parameter Range ([ ] is default) Explanation ESC .E [ESC].E None Outputs an error code related to RS-232C interface Output RS-232C (see the table below), and clears the error Error Code simultaneously. At the same time, the error being displayed is canceled. E...
Page 145 - Main Unit Specifications
141 Chapter 9 - Appendix 9-6. Specifications Main Unit Specifications T slot Maximum 40 mm (1-9/16 in.) AC servo motors (DAC-FFP), 3-axis simultaneous control XY-axis: 0.5, 1 to 100 mm/s (0.02 in./s, 0.039 to 3.9 in./s) Z-axis: 0.5, 1 to 50 mm/s (0.02 in./s, 0.039 to 1.9 in./s) 0.1 G, 0.05 G 0.01 mm...
Page 146 - Interface Specifications; Parallel Connector; Compatible plug
142 Chapter 9 - Appendix 9-6. Specifications Interface Specifications Parallel Connector Serial Connector Expansion Connector 1 Terminals This circuit is activated when the spindle motor is in operation. No responsible is assumed for effects to which any equipment connected to this external output c...
Page 147 - Expansion Connector 2; Pin Connections
143 Chapter 9 - Appendix 9-6. Specifications Expansion Connector 2 This connector is for input and output with external equipment. It is used in combination with the teaching feature. Itmakes it possible to control the machine using signals from an external device and to send signals from the machin...
Page 149 - Roland License Agreement
R3-020522 Please read this agreement carefully before opening the sealed package or the sealed disk package Opening the sealed package or sealed disk package implies your acceptance of the terms and conditions of this agreement. Roland License Agreement Roland DG Corporation ("Roland") grant...