Page 2 - I. GENERAL OPERATION; SAFETY RULES; Safe Operation Practices for Ride-On Mowers; WARNING
2 I. GENERAL OPERATION • Read, understand, and follow all instructions on the machine and in the manual before starting. • Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times. • Only allow responsible adults, who are familiar with the i...
Page 3 - SAFE HANDLING OF GASOLINE
3 • Be sure the area is clear of bystanders before operat- ing. Stop machine if anyone enters the area. • Never carry passengers.• Do not mow in reverse unless absolutely necessary. Al ways look down and behind before and while back- ing. • Never carry children, even with the blades shut off. They m...
Page 4 - TABLE OF CONTENTS; PRODUCT SPECIFICATIONS; CONGRATULATIONS; CUSTOMER RESPONSIBILITIES
4 SAFETY RULES ......................................................... 2-3 PRODUCT SPECIFICATIONS ....................................... 4 CUSTOMER RESPONSIBILITIES ................................. 4 ASSEMBLY ................................................................. 5-6 OPERATION ..........
Page 5 - UNASSEMBLED PARTS; Slope Sheet; ASSEMBLY; TO REMOVE TRACTOR FROM; UNPACK CARTON
5 UNASSEMBLED PARTS ( 2 ) Keys Slope Sheet Key (1) Oil Drain Tube ASSEMBLY When right or left hand is mentioned in this man ual, it means when you are in the operating po si tion (seated be hind the steer ing wheel). TO REMOVE TRACTOR FROM CAR TON UNPACK CARTON • Remove all accessible loose parts an...
Page 6 - CHECKLIST
6 ASSEMBLY CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.• Reduce tire pressure to PSI shown on tires. CHECK DECK LEVELNESS For best cutting results, mower housing should be prop- ...
Page 7 - OPERATION
7 OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their mean- ing. DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL (Automatic Models only) KEEP AREA CLEAR SLOPE HAZARDS 15 15 (SEE SAFETY RULES SECTION) BATTERY REVERSE FORWARD FAST SLOW ...
Page 8 - KNOW YOUR TRACTOR
8 OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference. Our tractors conform to the appli...
Page 9 - vision safety mask worn over spectacles.; HOW TO USE YOUR TRAC TOR; STOPPING
9 OPERATION FIG. 4 TO USE CHOKE CONTROL - N (See Fig. 6) Use choke control whenever you are starting a cold engine. Do not use to start a warm engine.• To engage choke control, pull knob out. Slowly push knob in to disengage. The operation of any tractor can result in foreign objects thrown into the...
Page 10 - TO ADJUST MOWER CUT TING HEIGHT; CAUTION: Do not operate the mower
10 OPERATION TO ADJUST MOWER CUT TING HEIGHT (See Fig. 8) The po si tion of the at tach ment lift le ver (A) de ter mines the cut ting height. • Put attachment lift lever in desired cutting height slot.The cutting height range is ap prox i mate ly 1" to 4". The heights are measured from the ...
Page 11 - TOWING CARTS AND OTHER AT TACH MENTS; TO OPERATE ON HILLS; ADD GASOLINE; BEFORE STARTING THE ENGINE; CHECK ENGINE OIL LEVEL
11 OPERATION FIG. 11 TOWING CARTS AND OTHER AT TACH MENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your trac- tor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground ...
Page 12 - PURGE TRANSMISSION
12 CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to sep a ra tion and for ma tion of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied ...
Page 13 - MOWING TIPS; Always operate engine at full throttle when mow-
13 FIG. 12 MOWING TIPS • Mower should be properly leveled for best mowing performance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trim- ming. • Drive so that clippings are discharged onto the area that has been...
Page 14 - MAINTENANCE; GENERAL RECOMMENDATIONS; BEFORE EACH USE; LUBRICATION CHART
14 MAINTENANCE T RAC T 0 R I ns p e ct M u ff ler /Sp ar k A rres t er C lean A ir F il t er Ch an g e E n g ine Oil ( w i th o il f il t er) R e p la c e A ir F il t er P a p er C ar t ri dg e R e p la c e Sp ar k P lu g Ch e ck E n g ine Oil L e v el C lean E n g ine Coo lin g F ins C lean A ir Sc...
Page 15 - BATTERY; TRACTOR; BRAKE OPERATION; OPERATOR PRESENCE SYS TEM AND REVERSE OP-; BLADE CARE; IMPORTANT
15 MAINTENANCE FIG. 13 02 544 MANDREL ASSEMBLY BLADE BLADE BOLT (SPECIAL) CENTER HOLE STAR BATTERY Your tractor has a battery charging system which is suf fi cient for normal use. However, periodic charging of the battery with an automotive charger will extend its life.• Keep battery and terminals c...
Page 16 - ENGINE
16 MAINTENANCE V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not ad just able. Re place belts if they begin to slip from wear. TRANSAXLE COOLING The transmission fan and cooling fins should be kept clean to assure proper cooling...
Page 17 - CLEANING
17 MAINTENANCE CLAMP FUEL FILTER FIG. 16 CLEANING • Clean engine, battery, seat, finish, etc. of all foreign matter. • Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automotive type wax.We do not recommend using a garden hose or pressure washer to c...
Page 18 - SERVICE AND ADJUSTMENTS
19 SERVICE AND ADJUSTMENTS D C G E F M A G B • ATTACH REAR LIFT LINKS (C) - Lift rear corner of mower and position slot in link assembly over pin (D) on rear mower bracket and secure with washer and retainer spring. • Install belt on engine pulley (M), in belt keepers (G). IMPORTANT: CHECK BELT FOR ...
Page 19 - CAUTION; TO LEVEL MOWER; NOTE
20 SERVICE AND ADJUSTMENTS • If adjustment is necessary, see step in Visual Adjust- ment instructions above. • Recheck measurements, adjust if necessary until both sides are equal. FRONT-TO-BACK ADJUSTMENT (See Figs. 24 and 25) IMPORTANT: Deck must be level side-to-side. To obtain the best cutting r...
Page 20 - TO REPLACE MOTION DRIVE BELT
21 SERVICE AND ADJUSTMENTS FIG. 26 TO REPLACE MOTION DRIVE BELT (See Fig. 27) Park the tractor on level surface. En gage parking brake. For as sis tance, there is a belt installation guide decal on bottom side of left footrest.BELT REMOVAL - • Remove mower (See “TO RE MOVE MOWER” in this section of ...
Page 21 - TO REMOVE WHEEL FOR REPAIRS
22 SERVICE AND ADJUSTMENTS electric 02953 A B C D E F G H J FIG. 27 TO REMOVE WHEEL FOR REPAIRS (See Fig. 28) • Block up axle securely.• Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose). FRONT WHEEL TOE-IN/CAM BER Your new tractor ...
Page 23 - TO START ENGINE WITH A WEAK BATTERY
23 SERVICE AND ADJUSTMENTS TO START ENGINE WITH A WEAK BATTERY (See Fig. 29) WARNING : Lead-acid batteries gen- er ate ex plo sive gases. Keep sparks, flame and smoking ma te ri als away from bat ter ies. Always wear eye pro tec tion when around batteries. If your battery is too weak to start the en...
Page 25 - STORAGE; WARNING: Never store the trac tor with; FUEL SYSTEM; ENGINE OIL; OTHER
25 STORAGE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. WARNING: Never store the trac tor with gas o line in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before stori...
Page 26 - TROUBLESHOOTING POINTS; PROBLEM
26 TROUBLESHOOTING POINTS Will not start 1. Out of fuel. 1. Fill fuel tank. 2. Engine not “CHOKED” properly. 2. See “TO START ENGINE” in Operation section. 3. Engine flooded. 3. Wait several minutes before attempting to start. 4. Bad spark plug. 4. Replace spark plug. 5. Weak or dead battery. 5. Rec...
Page 28 - DECALS; WHEELS AND TIRES
28 TRACTOR - MODEL NO. YTH2042 TWIN (96041005400), PRODUCT NO. 960 41 00-54 DECALS NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm KEY PART NO. NO. DESCRIPTION 6 2 1 3 11 4 10 5 9 8 7 wheel_art_1-vgt WHEELS AND TIRES KEY PART NO. NO. DESCRIPTION KEY PART NO. NO. DESCRIPTION 16 1...
Page 29 - SCHEMATIC
29 M FUSE STARTER SOLENOID BATTERY ELECTRIC CLUTCH CLUTCH/BRAKE (PEDAL UP) REVERSE SWITCH (NOT IN REVERSE) SEAT SWITCH (NOT OCCUPIED) SHORTING CONNECTOR CHASSIS HARNESS IGNITION UNIT HOUR METER REGULATOR CHASSIS HARNESS CONNECTOR (MATING SIDE) DASH HARNESS CONNECTOR (MATING SIDE) LIGHT SWITCH HEADLI...
Page 30 - ELECTRICAL
30 30 33 24 42 40 26 28 71 194276D 29 34 43 25 27 41 50 TRACTOR - MODEL NO. YTH2042 TWIN (96041005400), PRODUCT NO. 960 41 00-54 ELECTRICAL Batt ery _28 8 1 99 100 91 2 27 22 21 16 55 46 46 90 102 101 103
Page 32 - CHASSIS
32 TRACTOR - MODEL NO. YTH2042 TWIN (96041005400), PRODUCT NO. 960 41 00-54 CHASSIS 14 214 130 130 37 194 194 181 181 182 68 68 176 176 176 175 178 165 228 228 183 194 99 150 202 203 204 210 208 18 15 25 207 211 209 212 180 213 213 68 68 218 34 130 130 5 161 36 36 199 162 234 234 177 196 221 162 176...
Page 33 - KEY PART
33 5 532 40 87-01 Dash 14 532 41 10-46 Hood 15 532 19 89-07 Lens LH 18 532 40 86-07 Grille Asm. 25 532 19 89-06 Lens RH 34 532 19 61-25 Plate Engine 36 817 06 05-12 Screw 5/16-18 x 3/4 37 532 40 18-25 Fender 52 873 68 05-00 Nut Lock 5/16-18 58 532 19 43-14 Bracket Support Fender 68 817 49 05-08 Scre...
Page 34 - DRIVE
34 TRACTOR - MODEL NO. YTH2042 TWIN (96041005400), PRODUCT NO. 960 41 00-54 DRIVE ª DRIVETEX?(USQª4UFF4ORQ
Page 37 - SPARK ARRESTER KIT
37 TRACTOR - MODEL NO. YTH2042 TWIN (96041005400), PRODUCT NO. 960 41 00-54 ENGINE 1 29 SPARK ARRESTER KIT 21 20 ENGINETEX?KOHL 2 81 82 18 15 37 28 37 12 11 41 42 84 90 85 9 22 62 71 70 69 31 91 KEY PART NO. NO. DESCRIPTION NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm For eng...
Page 38 - SEAT ASSEMBLY
38 TRACTOR - MODEL NO. YTH2042 TWIN (96041005400), PRODUCT NO. 960 41 00-54 SEAT ASSEMBLY 1 532 40 66-21 Seat 2 532 18 01-66 Bracket Pivot Fender 3 532 14 06-75 Strap, Asm Fender 6 873 80 06-00 Nut, Lock W/Ins. 3/8-16 unc 7 532 12 41-81 Spring, Seat Cprsn 8 532 17 18-77 Bolt 5/16-18 uncx 3/4 w/Sems ...
Page 39 - MOWER LIFT
39 TRACTOR - MODEL NO. YTH2042 TWIN (96041005400), PRODUCT NO. 960 41 00-54 MOWER LIFT 7 3 87 10 88 2 89 90 87 98 97 97 lift-tex_5 91 89 87 100 2 532 19 52-23 Shaft Asm., Lift 3 532 19 52-30 Lever Asm., Lift 7 532 19 64-92 Grip, Lever 10 532 19 63-14 Spring Torsion 87 532 19 42-09 Pin Cotter 7/16 Bo...
Page 40 - MOWER DECK
40 TRACTOR - MODEL NO. YTH2042 TWIN (96041005400), PRODUCT NO. 960 41 00-54 MOWER DECK 15 14 13 11 8 16 68 30 31 32 33 145 190 34 55 56 57 62 188 189 1 69 21 21 21 69 69 20 59 40 19 19 6 6 21 24 25 26 27 29 23 189 188 36 40 117 116 118 119 117 119 116 118 113 117 116 40 196 21 2 112 21 117 196 116 2...
Page 42 - SERVICE NOTES
Page 43 - SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION; WARNING: To avoid serious injury, operate your tractor up and
43 15 DEGREES MAX. FOLD ALONG DOTTED LINE THIS IS A 15 DEGREE SLOPE ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes great...
