Page 2 - Safe Operation Practices for Ride-On Mowers; GENERAL OPERATION; SAFETY RULES; WARNING; The engine exhaust from this product con-
2 Safe Operation Practices for Ride-On Mowers I M P O R T A N T : T H I S C U T T I N G M A C H I N E I S C A P A B L E O F A M P U T A T I N G H A N D S A N D F E E T A N D T H R O W I N G O B J E C T S .F A I L U R E T O O B S E R V E T H E F O L L O W I N G S A F E T Y I N S T R U C T I O N S C O...
Page 3 - PRODUCT SPECIFICATIONS; CUSTOMER RESPONSIBILITIES
3 PRODUCT SPECIFICATIONS HORSEPOWER: 22.0 GASOLINE CAPACITY 3.5 GALLONS AND TYPE: UNLEADED REGULAR OIL TYPE (API-SF/SG): SAE 10W30 (above 32°F)SAE 5W-30 (below 32°F) OIL CAPACITY: W/ FILTER: 4.2 PINTS W/O FILTER: 3.7 PINTS SPARK PLUG: CHAMPION RC12YC (GAP: .040") VALVE CLEARANCE NOT ADJUSTABLE G...
Page 4 - TABLE OF CONTENTS; INDEX
4 TABLE OF CONTENTS SAFETY RULES ........................................................... 2PRODUCT SPECIFICATIONS ...................................... 3CUSTOMER RESPONSIBILITIES ..................... 3, 16-19WARRANTY ................................................................ 55ASSEMBLY .....
Page 5 - CONTENTS OF HARDWARE PACK; Parts packed separately in carton
5 CONTENTS OF HARDWARE PACK (2) Hex Bolts 1/4-20 x 3/4 (2) Washers 9/32 x 5/8 x 16 Ga. (2) Lock Washers 1/4 (2) Hex Nuts 1/4-20 Parts packed separately in carton Parts Bag contents shown full size Parts bag contents not shown full size (1) Shoulder Bolt 5/16-18 (1) Washer 17/32 x 1-3/16 x 12 Gauge (...
Page 6 - ASSEMBLY; TOOLS REQUIRED FOR ASSEMBLY; UNPACK CARTON; BEFORE ROLLING TRACTOR OFF SKID
ASSEMBLY 6 Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Usethe correct tools as necessary to insure proper ti...
Page 7 - CHECK TIRE PRESSURE
ASSEMBLY 7 Use terminal access doors for: • Inspection for secure connections (to tighten hard-ware). • Inspection for corrosion. • Testing battery. • Jumping (if required). • Periodic charging. VENT HOLE(KEEP CLEAN) TERMINALACCESSDOOR FIG. 2 FLATWASHER HEXBOLT LOCKWASHER HEX NUT DISCARDTERMINALPROT...
Page 8 - CHECK DECK LEVELNESS
ASSEMBLY 8 INSTALL MOWER AND DRIVE BELT (SeeFigs. 5 and 7) Be sure tractor is on level surface and mower suspensionarms are raised with attachment lift control. Engage park-ing brake. • Cut and remove tie down securing anti-sway bar.Swing anti-sway bar to left side of mower deck. • Slide mower under...
Page 9 - CHECKLIST; PLEASE REVIEW THE FOLLOWING CHECKLIST:
ASSEMBLY 9 TO ATTACH FRONT BUMPER (See Fig. 6) NOTE: For ease of assembly, you may wish to obtain theassistance of another person for mounting bumper totractor. • Press or tap the end caps into ends of bumper tube. • Remove and discard the four (4) carriage bolts andlocknuts securing the top of both...
Page 10 - OPERATION
OPERATION 10 These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BATTERY CAUTION OR WARNING REVERSE FORWARD FAST SLOW ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF FUEL CHOKE MOWER HEIGHT DIFFERENTIAL LOCK PARKING B...
Page 11 - KNOW YOUR TRACTOR; THROTTLE CONTROL - Used to control engine speed.
11 OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR. Compare the illustrations with your tractor to familiarize yourself with the location of various controls and adjustments. Savethis manual for future reference. FIG. 7 THROTTLECONTROL CHOKECONTROL...
Page 12 - HOW TO USE YOUR TRACTOR; NOTE: Failure to move throttle control to slow (
OPERATION 12 HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE (See Fig. 8) Your tractor is equipped with an operator presence sensingswitch. When engine is running, any attempt by theoperator to leave the seat without first setting the parkingbrake will shut off the engine.• Depress clutch/brake pedal i...
Page 13 - TO OPERATE ON HILLS; and
13 OPERATION TO OPERATE ON HILLS CAUTION: Do not drive up or downhills with slopes greater than 15 ° and do not drive across any slope. • Choose the slowest speed before starting up or downhills. • Avoid stopping or changing speed on hills. • If slowing is necessary, move throttle control lever tosl...
Page 14 - INDICATOR LIGHTS; ADD GASOLINE; BEFORE STARTING THE ENGINE
OPERATION 14 DEPRESS FOOT PEDAL DISENGAGE ATTACHMENT INDICATOR LIGHTS Located on the dash of your tractor, these lights alert youto necessary steps required to start your tractor or, whiletractor is running, alerts you to a serious problem whichrequires immediate attention. • I n d i c a t e s y o u...
Page 15 - PURGE TRANSMISSION; MOWING TIPS
15 OPERATION PURGE TRANSMISSION CAUTION: Never engage or disengagefreewheel lever while the engine is run-ning. To ensure proper operation and performance, it is recom-mended that the transmission be purged before operatingtractor for the first time. This procedure will remove anytrapped air inside ...
Page 16 - MAINTENANCE SCHEDULE; GENERAL RECOMMENDATIONS; BEFORE EACH USE; LUBRICATION CHART
16 CUSTOMER RESPONSIBILITIES BEFORE EACH USE ✔ ✔ ✔ ✔ ✔ T RAC T 0 R Adjust Motion Drive Belt(s) Tension Inspect Muffler/Spark Arrester Lubrication Chart Check Brake Operation Clean Air Filter Change Engine Oil Replace Air Filter Paper Cartridge Replace Spark Plug Check Battery Level/Recharge Check Ti...
Page 17 - TRACTOR; BRAKE OPERATION; BATTERY
17 CUSTOMER RESPONSIBILITIES TRACTOR Always observe safety rules when performing any mainte-nance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distanceat high speed in highest gear, then brake must be adjusted.(See “TO ADJUST BRAKE” in the Service and Adjust-ments section of ...
Page 18 - TRANSAXLE COOLING; ENGINE; LUBRICATION
18 CUSTOMER RESPONSIBILITIES TRANSAXLE COOLING The fan and cooling fins of transmission should be keptclean to assure proper cooling. Do not attempt to clean fan or transmission while engine isrunning or while the transmission is hot. • Inspect cooling fan to be sure fan blades are intact andclean. ...
Page 19 - CLEAN AIR INTAKE/COOLING AREAS; CLEANING
19 CUSTOMER RESPONSIBILITIES CLEAN AIR INTAKE/COOLING AREAS To insure proper cooling, make sure the grass screen,cooling fins, and other external surfaces of the engine arekept clean at all times. Every 100 hours of operation (more often under extremelydusty, dirty conditions), remove the blower hou...
Page 20 - SERVICE AND ADJUSTMENTS; Depress clutch/brake pedal fully and set parking brake.; TO LEVEL MOWER HOUSING
SERVICE AND ADJUSTMENTS 20 CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:• Depress clutch/brake pedal fully and set parking brake. • Place motion control lever in neutral (N) position. • Place attachment clutch in “DISENGAGED” position. • Turn ignition key “OFF” and remove key. • Make sure t...
Page 21 - TO REPLACE MOWER DRIVE BELT
SERVICE AND ADJUSTMENTS 21 FRONT LINKS NUT “H” NUT “G” FIG. 23 TO REPLACE MOWER DRIVE BELT MOWER DRIVE BELT REMOVAL (See Fig. 24) -• Park tractor on a level surface. Engage parking brake. • Remove four screws from L.H. mandrel cover andremove cover. • Roll belt over the top of L.H. mandrel pulley. •...
Page 24 - TRANSMISSION REMOVAL/REPLACEMENT
24 SERVICE AND ADJUSTMENTS TO ADJUST MOTION CONTROL LEVER(See Fig. 29) The motion control lever has been preset at the factory andadjustment should not be necessary. If for any reason the motion control lever will not hold itsposition while at a selected speed, it may be adjusted at thefriction pack...
Page 25 - FRONT WHEEL CAMBER
25 SERVICE AND ADJUSTMENTS FRONT WHEEL CAMBER The front wheel camber is not adjustable on your tractor. Ifdamage has occurred to affect the front wheel camber,contact your nearest authorized service center/depart-ment. A B FRONT OF TRACTOR FIG. 30 TIE ROD JAM NUTS ADJUSTMENT SLEEVE ADJUSTMENT SLEEVE...
Page 26 - TO REPLACE HEADLIGHT BULB
26 SERVICE AND ADJUSTMENTS TO REPLACE HEADLIGHT BULB • Raise hood. • Pull bulb holder out of the hole in the backside of thegrill. • Replace bulb in holder and push bulb holder securelyback into the hole in the backside of the grill. • Close hood. INTERLOCKS AND RELAYS Loose or damaged wiring may ca...
Page 28 - ) position, turn idle fuel adjusting needle in
28 SERVICE AND ADJUSTMENTS TO ADJUST CARBURETOR (See Fig. 37) The carburetor has been present at the factory and adjust-ment should not be necessary. However, minor adjustmentmay be required to compensate for differences in fuel,temperature, altitude or load. If the carburetor does needadjustment, p...
Page 29 - STORAGE; FUEL SYSTEM; ENGINE OIL; OTHER
29 STORAGE Immediately prepare your tractor for storage at the end ofthe season or if the tractor will not be used for 30 days ormore. CAUTION: Never store the tractor withgasoline in the tank inside a buildingwhere fumes may reach an open flameor spark. Allow the engine to coolbefore storing in any...
Page 30 - TROUBLESHOOTING POINTS; PROBLEM
TROUBLESHOOTING POINTS 30 Will not start 1. Out of fuel. 1. Fill fuel tank. 2. Engine not “CHOKED” properly. 2. See “TO START ENGINE” in Operation section. 3. Engine flooded. 3. Wait several minutes before attempting to start. 4. Bad spark plug. 4. Replace spark plug. 5. Dirty air filter. 5. Clean/r...
Page 32 - SERVICE NOTES
Page 33 - SCHEMATIC
33 TRACTOR - MODEL NO. GTH220 (954830167A) SCHEMATIC BATTERY G B S L M IGNITION SWITCH FUSE 30 AMP. 1 2 3 IGNITION UNIT SPARKPLUGS OIL PRESSURE SWITCH(ENGINE OFF) HEADLIGHT SWITCH (OFF) HEAD-LIGHTS BLACK BROWN IGNITION SWITCH CIRCUIT POSITION OFF B + L ON B + S + L START M + G S B G M L NON-REMOVABL...
Page 34 - REPAIR PARTS; ELECTRICAL; NEW TERMINAL COVER
34 REPAIR PARTS TRACTOR - MODEL NO. GTH220 (954830167A) ELECTRICAL DEPRESS FOOT PEDAL DISENGAGE ATTACHMENT CHECK OIL FUEL 22 21 40 26 51 34 50 29 28 61 62 24 42 43 25 41 19 20 19 20 33 30 31 49 32 39 53 54 NEW TERMINAL COVER 12 12 11 10 8 9 7 6 3 4 2 1 46 47
Page 35 - KEY
35 REPAIR PARTS TRACTOR - MODEL NO. GTH220 (954830167A) ELECTRICAL KEY PART NO. NO. DESCRIPTION 1 532144927 Battery 2 874760412 Bolt Hex Head 1/4-20 x 3/4 3 810040400 Washer, Lock 1/4 4 819091016 Washer 9/32 x 5/8 x 16 Ga 6 873220400 Nut Fin Hex 1/4-20 7 532007697 Tube Plastic 8 532124886 Tray, Batt...
Page 36 - CHASSIS AND ENCLOSURES
36 REPAIR PARTS TRACTOR - MODEL NO. GTH220 (954830167A) CHASSIS AND ENCLOSURES 131 31 47 47 37 32 17 52 43 34 20 21 84 47 24 39 17 17 40 86 2 19 20 16 17 58 17 56 21 47 17 28 91 1 94 95 95 36 35 23 106 8 68 47 120 47 6 7 7 7 30 68 5 79 80 22 110 9 18 82 76 107 109 108 14 3 74 54 35 92 72 130 25 15 1...
Page 38 - GROUND DRIVE
REPAIR PARTS TRACTOR - MODEL NO. GTH220 (954830167A) GROUND DRIVE 38 9 51 50 6 15 49 48 49 53 55 52 54 65 66 3 69 7 33 51 34 35 37 38 40 41 42 43 44 45 68 46 36 37 38 64 48 47 39 67 5 56 29 72 78 75 72 89 76 73 77 70 71 74 78 89 76 99 98 94 73 96 101 100 97 103 95 72 72 22 23 58 91 90 88 87 86 85 84...
Page 40 - STEERING ASSEMBLY
REPAIR PARTS TRACTOR - MODEL NO. GTH220 (954830167A) STEERING ASSEMBLY 40 30 6 29 23 31 22 21 1 24 14 25 26 34 33 32 6 27 27 6 19 1514 35 18 16 9 8 7 2 6 6 4 14 15 14 14 15 12 9 3 10 11 8 7 3 6 6 5 13 13 7 8 14 15 14 14 36 38,40 37,39 17 14 28
Page 42 - SPARK ARRESTER KIT
42 REPAIR PARTS TRACTOR - MODEL NO. GTH220 (954830167A) ENGINE 1 39 24 12 11 41 42 43 10 9 8 40 29 SPARK ARRESTER KIT 39 45 51 2 46 7 38 54 48 33 5 55 5 19 56 47 39 18 15 17 37 28 37 27 26 16 22 23 25 24 21 20 30 63
Page 44 - SEAT ASSEMBLY
REPAIR PARTS TRACTOR - MODEL NO. GTH220 (954830167A) SEAT ASSEMBLY 44 1 532141525 Seat 2 532140551 Bracket, Pivot Seat 3 532140675 Strap, Fender 4 532127018 Bolt, Shoulder 5/16-18 X .62 5 532145006 Clip, Push In Hinged 6 873800600 Nut, Lock Hex W/Ins. 3/8-16 Unc 7 532124181 Spring, Seat Cprsn 8 8174...
Page 45 - DECALS
REPAIR PARTS TRACTOR - MODEL NO. GTH220 (954830167A) DECALS 45 9 2 5 10 1 23 23 6 19 7 12 8 1 532138956 Decal, Operating Instruction 2 532150616 Decal, Grille Husqvarna 5 532150619 Decal, Inst Hood LH GTH220 Hydro 6 532150618 Decal, Insrt Hood RH GTH220 Hydro 7 532137259 Decal, Warning Multi-Languag...
Page 46 - LIFT ASSEMBLY
REPAIR PARTS TRACTOR - MODEL NO. GTH220 (954830167A) LIFT ASSEMBLY 46 35 17 34 33 32 31 30 27 28 29 4 5 5 4 2 11 11 7 8 9 10 3 6 1 1441 1441 12 13 13 21 19 20 15 17 16 26 25 24 22 23 12 12 12 23 23 23 18 36 37 38 42 39 40 42 43
Page 48 - MOWER DECK
48 REPAIR PARTS TRACTOR - MODEL NO. GTH220 (954830167A) MOWER DECK 2 25 24 55 46 27 39 45 44 43 45 44 51 45 56 48 48 45 53 52 38 50 48 49 63 47 45 27 28 27 31 30 30 32 33 45 27 31 40 32 66 37 33 65 6 60 6 60 57 59 58 67 2 45 61 36 4 3 5 6 6 7 54 34 35 36 2 3 3 42 99 15 14 16 13 12 11 10 9 8 2 19 20 ...
Page 52 - DESCRIPTION
52 REPAIR PARTS TRACTOR - MODEL NO. GTH220 (954830167A) TRANSAXLE PUMP- - MODEL NUMBER BDU-10L-118 KEY PARTNO. NO. DESCRIPTION 1 532144569 Shaft, Pump 2 532122716 Ring, Retaining 3 532122745 Bearing, Ball 4 532122715 Spacer 5 532122700 Seal, Lip 6 532122699 Ring, Retaining 8 532122767 Bearing, Cradl...
Page 53 - SERVICE NOTES
Page 54 - SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
54 15° MAX. SIGHT AND HOLD THIS LEVEL WITHSKY LINE OR TREE. CUT OUT ON DOTTED LINES THIS IS A 15° SLOPE SIGHTING GUIDE ONLY RIDE UP AND DOWN HILL,NOT ACROSS HILL SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION Operate your Tractor up and down the face of slopes (notgreater than 15°), never ac...
Page 55 - WARRANTY STATEMENT
55 WARRANTY STATEMENT SECTION 1: LIMITED WARRANTY Husqvarna Forest & Garden Company (“Husqvarna”) warrants Husqvarna product to the original purchaser to be free from defects in material and workmanship from the date of purchase for the “WarrantyPeriod” of the product as set forth below: Lifetim...
