Husky 70 Series - Manual

9312 1-1 Section 1 INTRODUCTION PURPOSE The GASBOY Series 70 and 1820 Consumer Electric Pumps Installation/Operation Manual is provided to assist the installer in installing and operating the unit. Faulty installations are themajor cause of unit malfunctions. This manual should be supplied to the el...

9312 2-1 Section 2 INSTALLATION INSTALLATION PRECAUTIONS All tanks and installations must conform with all building/fire codes, all Federal, State, and Localcodes, National Electrical Code, (NFPA 70), NFPA 30, Automotive and Marine Service StationCode (NFPA 30A) and NFPA 395 codes and regulations. P...

GASBOY Series 70 & 1820 2-2 9312 15. DO NOT use gaskets on covers of explosion-proof type boxes. The sealing compound found around wires at all junction box entrances is a requirement of the National ElectricalCode and should not be disturbed. Tighten junction box covers before replacing panels....

Installation 9312 2-3 PUMP DIMENSIONS - SERIES 70, MODEL 1820 Pump diagrams shown are for Model 1820. Pump dimensions are the same for all Series 70pumps. PUMP DIMENSIONS - MODEL 1820R Pump diagrams shown are for Model 1820R. Pump dimensions are the same for these Model1820 pumps: 1820R, 1820RSS, 18...

GASBOY Series 70 & 1820 2-4 9312 INSTALLATION INSTRUCTIONS Cabinet Removal for Installation or Service (Series 1820 Only) - Rounded Cabinet 1. Remove two screws, one on each side of the cabinet. 2. Pull front panel assembly forward at bottom. As it clears the pumping unit, lift up to remove. 3. ...

Installation 9312 2-5 Direct Mount on Underground Tanks 1. Screw 2" coupling onto 2" standard pipe. 2. Screw 2" standard pipe into 2" tank flange. Apply compound to threads at bottom of base toprevent surface water from entering the tank. 3. Screw 1" suction pipe into install-a-s...

GASBOY Series 70 & 1820 2-6 9312 Direct Mount on Aboveground Tank Aboveground tanks require both a pressure/vacuum vent and an emergency vent. Thepressure/vacuum vent reduces losses due to evaporation and is an air quality control measure.The emergency vent provides a relief from the pressure re...

Installation 9312 2-7 Pedestal Mount Pump 1. Screw 2" coupling onto threaded end of 2" standard pipe. 2. Slide cast iron pedestal base up over the unthreaded end of 2" standard pipe. 3. Screw 1" suction pipe into install-a-socket. Suction pipe should be long enough to allow 3"cle...

GASBOY Series 70 & 1820 2-8 9312 Wall Mount The optional wall mount kit can be used with any Series 70 or 1820 pump to be located remotefrom the tank. The wall mount kit consists of a wall mounting bracket, pump mounting flange, andhardware to attach the flange to the bracket. Hardware to attach...

Installation 9312 2-9 Vacuum Breaker The vacuum breaker tubing kit can be used with any Series 70 or 1820 pump. The vacuumbreaker is used to break a siphon should the nozzle drop below the fluid level in the tank while thepump is stuck in the open position. A threaded vacuum breaker, P/N 066570 is s...

GASBOY Series 70 & 1820 2-10 9312 NOTE: Tubing can be piped to any available opening on top of tank. Use reducer bushings as required. Testing the Vacuum Breaker 1. Charge tubing completely with fluid. 2. Turn on pump and run for several minutes to purge any air from the system. 3. Turn off pump...

9312 3-1 Section 3 WIRING WIRING PRECAUTIONS The quality of the electrical installation is a major factor in maintaining proper safety levels andproviding trouble-free operation of your GASBOY pump. To assure a quality installation, followthese rules: 1. Have the pump installed by a competent instal...

GASBOY Series 70 & 1820 3-2 9312 GROUNDING To ensure proper operation of the equipment and provide the necessary safety factors, this unitmust be grounded. A ground wire (preferably green) must be connected between the unit's ACjunction box ground lug and the main electrical service panel. One (...

Wiring 9312 3-3 PULSER WIRING An optional pulser (available on the Series 1820R only) is used when external monitoring of thedispensing unit operation is desired. The pulser transmits one electrical signal (pulse) for eachpredetermined amount of fuel dispensed. Reed 10:1 pulsers operating with DC vo...

GASBOY Series 70 & 1820 3-4 9312 PUMP WIRING DIAGRAMS 115VAC Pumps Series 70 and 1820 (left) and Series 1820R (right) 230VAC Pumps Series 70 and 1820 (left) and Series 1820R (right) NOTE FOR 230V MOTORS: Some motors may contain different wire colors than those shown. Inthis case, Hot is Black, N...

9312 4-1 Section 4 STARTUP AND OPERATION PRE-STARTUP CHECKLIST The information below should be reviewed to help verify the proper installation of your GASBOYpump. If the installation does not meet criteria listed, as well as any Federal, State, and Local codes and requirements, correct the problem b...

GASBOY Series 70 & 1820 4-2 9312 POST-STARTUP TESTS Voltage The incoming voltage to the pump should be checked and any reading not within 10% of ratedvoltage should be corrected before testing is continued. W hen dealing with suction pumps it isgood practice to take voltage readings while the su...

Start-Up and Operation 9312 4-3 Clean the strainer immediately after the pump has been installed and tested, and again after a fewhundred gallons have been delivered. Thereafter, once every six months, or as required. Theprocedure for cleaning the stainer can be found in the Maintenance and Troubles...

0144 5-1 Section 5 MAINTENANCE AND TROUBLESHOOTING MAINTAINING TROUBLE-FREE OPERATION Operating your pump with reasonable care will prolong its life and provide better service.GASBOY pumps are designed and built to provide years of uninterrupted service; however,certain parts of a pump are bound to ...

GASBOY Series 70 & 1820 5-2 0144 WHEN YOUR PUMP NEEDS SERVICE W hen your pump needs service, follow these guidelines: ● Procedures requiring disassembly of portions of the pump should be performed bycompetent service personnel. GASBOY has a distributor network which services fueldispensing equip...

Service and Troubleshooting 0144 5-3 TROUBLESHOOTING If problems are encountered in operation of the pump, follow the procedures below in an attemptto isolate the problem. W hen the problem is detected, follow the procedures for disassembly ofthe pump. Pump Won't Start ✓ ✓ ✓ ✓ Is the breaker at the ...

GASBOY Series 70 & 1820 5-4 0144 Pump delivers product but won't register. ✓ ✓ ✓ ✓ Is main totalizer recording? If yes, problem is in register assembly. Check to be sure the lever on the side of the register is returning back to the record position. ✓ ✓ ✓ ✓ If the main totalizer is not working, ...

Service and Troubleshooting 0144 5-5 DISASSEMBLY OF PUMP NOTE: Numbers in parentheses correspond to the numbers shown on the parts illustration and parts list in Section 6 labeled Direct Drive Motor-Pump Assembly. W hen the front panel is removed, all the working parts of the pump are accessible und...

GASBOY Series 70 & 1820 5-6 0144 1860 3-WHEEL REGISTER SERVICE AND MAINTENANCE NOTE: Numbers in parentheses correspond to the numbers shown on the parts illustration and parts list in Section 6 labeled 1860 3-Wheel Meter-Register. To service or replace parts in the disc register, remove the self...

9312 6-1 Section 6 PARTS Using part numbers when ordering will expedite your order and reduce the possibility of the wrongparts being shipped. W hen ordering replacement parts, be sure to give the complete name andpart number as shown in the appropriate parts lists. Procedures requiring disassembly ...

GASBOY Series 70 & 1820 6-2 9312 SERIES 70 ASSEMBLY

Parts 9312 6-3 SERIES 70 ASSEMBLY Item Part No. Description 1 Pump Assembly (See Direct Drive Motor Parts List) 2 044089 3/4" X 6-7/8" Pipe Nipple 3 003597 Flanged Inlet, 72S 024934 Elbow, 72X & 73 4 052000 Screw 5 027055 Gasket 6 003542 3/4" Horiz. Dschg for Vacuum Breaker 003544 1&...

GASBOY Series 70 & 1820 6-6 0259 DIRECT DRIVE MOTOR-PUMP ASSEMBLY

GASBOY Series 70 & 1820 6-8 9312 INSTALLATION PARTS Item Part No. Description 1 003835 Install-a-Socket 2 021970 2" Coupling 3 045010 2" x 40" Pipe (underground) 4 045535 2" x 30" Pipe (pedestal) 5 044380 1" x 32 1/2" Suction Pipe 6 053320 Set Screws 7 066445 1" U...

Parts 9312 6-9 1860 AND 4860 METER-REGISTER Item Part No. Description 1 012790 Meter Body 2 051835 Meter Body Screw 3 049075 O-Ring 4 025851 Screw 5 019016 Meas. Chamber Assy.(sold as assembly only;includes items 6-9) 019015 Bronze Meas. Chamber 6 Meas. Chamber Top 7 Measuring Disc 8 Baffle 9 Meas. ...

Parts 9312 6-15 MODEL 1820 REGISTER SETBACK AND SWITCH LINKAGE ASSEMBLYPARTS LIST Item Part No. Description 1 051206 Switch Rod Assembly(consists of items 2-5) 2 034155 Switch Lever, 1800 3 038905 Hex Lock Nut 4 051730 Adjusting Screw 5 050755 Switch Rod 6 021040 Throttle Clip - L H 7 054654 Control...

GASBOY Series 70 & 1820 6-18 0144 1820R PULSER AND JUNCTION BOX ASSEMBLIES Item Part No. Description 1 021788 Pulser, 10:1 2 014646 Bracket Pulser 3 043211 Spirol Pin 4 021943 Pulser Coupling 5 025045 Elbow, ½ x 90 M/F 6 021532 Conduit, ½ x 1-3/4 7 025030 Elbow, ½ x 90 F/F 8 021378 Conduit, ½ x ...

GW98- 4/13/98 Rev. 1 WARRANTY General Statements: • Gasboy International, Inc. warrants all new equipment manufactured by Gasboy against defective material and/or workmanship, for the warranty period specified below, when the equipment is installed in accordance with specifications prepared by Gasbo...