Page 3 - INTRODUCTION; As you read this manual, you will find information preceded by a; NOTICE
INTRODUCTION Congratulations on your selection of a Honda Harmony FG100 Tiller. We are certain you will be pleasedwith your purchase of one of the finest tillers on the market. We want to help you get the best results from your new tiller and to operate it safely. This manual containsthe information...
Page 4 - A FEW WORDS ABOUT SAFETY; Safety Labels; DANGER; Safety Headings
A FEW WORDS ABOUT SAFETY Your safety, and the safety of others, is very important. And using this tiller is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and otherinformation on labels in this manual. This information alerts you ...
Page 5 - CONTENTS
CONTENTS TILLER SAFETY ............................................. 4 IMPORTANT SAFETY INFORMATION ........ 4ATTACHMENTS AND MODIFICATIONS ..... 5IMPORTANT MESSAGE TO EMPLOYERS . 5IMPORTANT MESSAGE TO PARENTS ...... 5SAFETY LABEL LOCATIONS ...................... 6 CONTROLS ............................
Page 6 - IMPORTANT SAFETY INFORMATION; TILLER SAFETY
IMPORTANT SAFETY INFORMATION Most accidents with this product can be prevented if you follow all instructions in this manual and on theproduct. The most common hazards, according to accident statistics, are discussed below, along with thebest way to protect yourself and others. Honda Tiller Usage Ho...
Page 7 - ATTACHMENTS AND MODIFICATIONS; Accessories, Replacement & Parts and Appeal Warranty; IMPORTANT MESSAGE TO EMPLOYERS
ATTACHMENTS AND MODIFICATIONS Do not make any modifications to your tiller. Modifying your tiller, or installing non-Honda attachm ents, canmake your tiller unsafe. If you need attachments for your tiller, use only genuine Honda attachments. These products have beendesigned for your tiller and are c...
Page 8 - SAFETY LABEL LOCATIONS; TO AVOID SERIOUS INJURY; OPEN FLAME WHEN REFUELING.; WARNING
SAFETY LABEL LOCATIONS The labels shown here contain important safety information. Please read them carefully. These labels areconsidered permanent parts of your Honda tiller. If a label comes off or becomes hard to read, immediatelycontact an authorized Honda tiller servicing dealer for a replaceme...
Page 9 - COMPONENT IDENTIFICATION; CONTROLS
COMPONENT IDENTIFICATION RECOILSTARTER GRIP THROTTLE LEVER ENGINESWITCH FUEL CAP AIR CLEANER ENGINE OIL FILLER CAP/ENGINE OIL DRAIN HANDLEBARKNOBS SPARK PLUG CARRYING HANDLE TRANSPORT WHEELOR DRAG BAR(Drag bar not shown) CHOKE LEVER PRIMING BULB TILLING TINES TINESHIELD CONTROLS FG100 TILLER 7
Page 10 - DESCRIPTION OF CONTROLS; Throttle Lever; The engine switch controls the ignition system.; Choke Lever
DESCRIPTION OF CONTROLS Throttle Lever The throttle lever controls engine speed and tillertine rotation. Pulling the throttle lever towards the grip increasesthe engine speed which causes the tines to turn.Releasing the throttle lever reduces engine speedand stops the tiller tines from turning. The ...
Page 12 - ARE YOU READY TO OPERATE THE TILLER?; Knowledge; Hand and Body Protection; Wear sturdy work boots with good toe protection and nonslip soles.; BEFORE OPERATION
ARE YOU READY TO OPERATE THE TILLER? Your safety is your responsibility. A little time spent in preparation will significantly reduce your risk of injury. Knowledge Read and understand this manual. Know what the controls do and how to operate them. Familiarize yourself with the tiller and its operat...
Page 13 - IS YOUR WORKING AREA READY?; Never operate the tiller without good visibility or light.; IS YOUR TILLER READY TO GO?; Safety Inspection; Replace any damaged parts.; Tiller Tine Inspection; Check the oil level; and tiller performance.; Check throttle operation; interruptions for refueling.
IS YOUR WORKING AREA READY? Objects thrown by the tiller can cause serious injury. Be especially careful when crossing gravel drives,walks or roads. Before operating the tiller, carefully inspect the area, and remove all objects that could bethrown by, or entangled in, the tilling attachment, such a...
Page 14 - SAFETY PRECAUTIONS; Moving The Tiller; OPERATION
SAFETY PRECAUTIONS Before operating the tiller for the first time, please review the IMPORTANT SAFETY INFORMATION (see page 4) and the chapter titled BEFORE OPERATION (see page 10). Even if you have operated other tillers, take time to become familiar with the operation of this tiller’scontrols and ...
Page 16 - TILLER OPERATION; difficult to control without the drag bar installed.; Handling Tips
TILLER OPERATION 1. Install the drag bar (see page 12). Honda recommends using the drag bar when tilling. The tiller can be difficult to control without the drag bar installed. 2. Adjust the handlebar to a comfortable position around waist height for normal tilling (see page 12). 3. Set the tilling ...
Page 17 - Tilling In Rocky Soil; Tip the tiller forward on the carrying handlebar; REAR VIEW
Tilling In Rocky Soil If you till in rocky soil and experience continualtine area rock jams, install the tines in the rockysoil tine configuration to help alleviate the problem. NOTICE Experiencing continual rock jams with the tinesinstalled in the regular tine configuration, maycause transmission d...
Page 18 - Narrow Cultivating
Narrow Cultivating The two outer tines can be removed to give you anarrower cultivating width. This width isapproximately 6 inches. This will give you theability to get between very closely spaced plants. In order to do this, pull the lock pin out of the holein the end of the tine shaft. Slide the o...
Page 19 - Safety Precautions; Burns from hot parts.; MAINTENANCE & ADJUSTMENTS
THE IMPORTANCE OF MAINTENANCE Good maintenance is essential for safe,economical, and trouble-free operation. It will alsohelp reduce air pollution. To help you properly care for your tiller, thefollowing pages include a maintenance schedule,routine inspection procedures, and simplemaintenance proced...
Page 20 - MAINTENANCE SCHEDULE
MAINTENANCE SCHEDULE (1) Service after every refueling when used in extreme dusty conditions. (2) These items should be serviced by your authorized Honda servicing dealer, unless you have the proper tools and are mechanically proficient. Refer to the Honda shop manual for service procedures. (3) Log...
Page 21 - ENGINE MAINTENANCE; Engine Oil Level Check; Engine Oil Change
ENGINE MAINTENANCE Engine Oil Level Check Check the engine oil level before each use, orevery 10 hours if operated continuously. Also,check the oil on a level surface, with the enginestopped and in an upright position. 1. Tip the tiller on its carry handlebar as shown. 2. Remove the oil filler cap/d...
Page 22 - Air Filter Cleaning; A M B I E N T T E M P E R AT U R E; UP
Engine Oil Recommendations Oil is a major factor affecting performance andservice life. Use 4-stroke automotive detergent oil. SAE 10W-30 is recommended for general use.Other viscosities shown in the chart may be usedwhen the average temperature in your area iswithin the recommended ranges. The SAE ...
Page 23 - Dip the air filter in clean engine oil, then; Wipe dirt from the air cleaner base and cover
Air Filter Cleaning A dirty air filter restricts air flow to the carburetor,reducing engine performance. If you operate theengine in very dusty areas, clean the air filter aftereach refueling. 1. Remove the air filter (see page 20). 2. Clean the air filter in warm soapy water, rinse, and allow it to...
Page 24 - Spark Plug Service
Spark Plug Service Recommended spark plugs:NGK – C5HSB or CR5HSBDENSO – U16FS-UB or U16FSR-UB NOTICE Incorrect spark plugs can cause engine damage. 1. Disconnect the spark plug cap, and remove any dirt from around the spark plug area. 2. Remove the spark plug with a 5/8-inch spark plug wrench. 3. In...
Page 25 - Spark Arrester Service
Spark Arrester Service The spark arrester must be serviced every 100hours to keep it functioning as designed. If the engine has been running, the muffler will bevery hot. Allow the muffler to cool before servicingthe spark arrester. 1. Remove the four 5 x 18 mm bolts from the recoil starter, and rem...
Page 26 - Cooling Fin Inspection; Throttle; Throttle Cable Adjustment; Throttle Lever Freeplay:; Carburetor Adjustment; Standard Idle Speed
24 MAINTENANCE & ADJUSTMENTS FG100 TILLER Cooling Fin Inspection Inspect the engine cooling fins. Clean out any dirt and debris if the air flow is obstructed from flowing across the cooling fins. If it is necessary to remove the top cover for better access to the cooling fins, follow the disasse...
Page 27 - Distributor’s Limited Warranty; Fuel Recommendations; does not cover parts damaged by misuse.; Gasoline is highly flammable and explosive.
FUEL SYSTEM Refueling Fuel Tank Capacity: 0.75 US qt (1.5 US pt, 0.7 l ) Check the fuel level by looking through thetranslucent fuel tank. If the fuel level is low, refuel in a well-ventilatedarea with the engine stopped. If the engine hasbeen running, allow it to cool first. To refuel, set the till...
Page 29 - TRANSMISSION LUBRICATION
TRANSMISSION LUBRICATION The transmission is pre-lubricated at the factory. At the beginning of each tilling season, or afterevery 25 hours of use during the season, thetransmission should be filled with grease. Replacement grease should be a high qualitypetroleum based NLGI #2 general purpose greas...
Page 30 - Carbon monoxide poisoning from engine exhaust.; Be sure there is adequate ventilation whenever you run the engine.; Let the engine and exhaust system cool before touching.; Injury from moving parts.; Follow the procedures and precautions in this manual carefully.; ASSEMBLY
THE IMPORTANCE OF PROPER ASSEMBLY Proper assembly is essential to operator safety and the reliability of the machine. Any error or oversightmade by the person assembling and servicing a unit can result in faulty operation, damage to the machine,or injury to the operator. Some of the most important s...
Page 31 - UNPACKING; and drag bar; LOOSE PARTS; Description
UNPACKING 1. Carefully remove the tiller and loose parts from the carton.2. Remove the loose parts bag. Compare the loose parts with the inventory list below.3. The tine spacers and drag bar will not be installed during assembly. Temporarily place the tine spacers and drag bar in the owner’s manual ...
Page 32 - TILLER ASSEMBLY
TILLER ASSEMBLY 1. Assemble the wheel assembly and install the wheel assembly on the tiller with the arrow up as shown. Torque: 14 ft-lb (20 N • m) 2. Attach the left and right lower handlebars to the transmission mount with the one 1/4-20 x 6-inch bolt, and one 1/4-inch lock nut. Do not tighten the...
Page 36 - TRANSPORTING; Before Loading; STORAGE; Cleaning; Stop the engine and allow it to cool.
TRANSPORTING Before Loading Always turn the engine switch to the OFF position.Make sure the fuel cap is securely tightened. Install the wheels to provide added stability whentransporting (see page 12). If the engine has been running, allow it to cool for atleast 15 minutes before loading the tiller ...
Page 37 - Fuel; The; Distributors Limited Warranty; does not cover fuel; Draining the Fuel Tank and Carburetor; Engine Oil
Fuel Gasoline will oxidize and deteriorate in storage.Old gasoline will cause hard starting, and it leavesgum deposits that restrict the fuel system. If thegasoline in your tiller deteriorates during storage,you may need to have the carburetor and otherfuel system components, serviced or replaced. T...
Page 38 - Check your tiller as described in the; BEFORE
STORAGE PRECAUTIONS If your tiller will be stored with gasoline in the fueltank and carburetor, it is important to reduce thehazard of gasoline vapor ignition. Select awell-ventilated storage area away from anyappliance that operates with a flame, such as afurnace, water heater, or clothes dryer. Al...
Page 39 - STARTING PROBLEMS; ENGINE OPERATING PROBLEMS; TAKING CARE OF UNEXPECTED PROBLEMS
STARTING PROBLEMS ENGINE OPERATING PROBLEMS Engine Will Not Start Possible Cause Correction Check control positions. Engine switch OFF. Turn engine switch ON. Choke lever not in CHOKE ( E ) position (cold engine). Move choke lever to CHOKE ( E ) position. Check fuel. Out of fuel. Add fuel. Bad fuel,...
Page 40 - SPECIFICATIONS
ENGINE * Actual fuel consumption will vary depending on engine load conditions. TILLER Model GX31 Type FK2 Description code GCAG Displacement 1.89 cu in (31 cc) Bore x stroke 1.5 x 1.0 in (39 x 26 mm) Maximum horsepower 1.5 hp (1.1 kW) at 7,000 rpm Maximum torque 1.23 ft-lbs (1.64 N • m) at 4,500 rp...
Page 41 - SERIAL NUMBER LOCATIONS; FZCV; Engine Serial Number:; CONSUMER INFORMATION; Find an Authorized Honda Servicing Dealer in Your Area; isit; Honda Publications; Shop Manual; AVAILABLE OPTIONS; TECHNICAL & CONSUMER INFORMATION
SERIAL NUMBER LOCATIONS Record the frame and serial numbers in the spacebelow. You will need these serial numbers whenordering parts and when making technical orwarranty inquiries. Frame Serial Number: FZCV __________________ Engine Serial Number: GCAG _________________ CONSUMER INFORMATION Find an ...
Page 42 - WARRANTY; To Qualify for this Warranty:; PRODUCTS COVERED; Noncommercial/Nonrental
WARRANTY Distributors Limited Warranty To Qualify for this Warranty: The product must be purchased in the United States, Puerto Rico, or the U.S. Virgin Islands from American Honda ora dealer authorized by American Honda to sell those products. This warranty applies to the first retail purchaser and...
Page 43 - Accessories, Replacement Parts, and Apparel Warranty; What American Honda will Repair or Replace Under Warranty:; To Obtain Warranty Service:
Accessories, Replacement Parts, and Apparel Warranty To Qualify for this Warranty: 1. The accessories, replacement parts, or apparel must be purchased in the United States, Puerto Rico, or the U.S. Virgin Islands from American Honda or a dealer authorized by American Honda to sell those products. 2....
Page 46 - departamento de relaciónes al cliente; WARRANTY SERVICE INFORMATION
Manual en EspañolUna versión de este manual en Español esta disponible. Favor de ponerse en contacto con el departamento de relaciónes al cliente a la dirección o teléfono listado abajo. WARRANTY SERVICE INFORMATION Honda Power Equipment dealership personnel are trained professionals. They should be...
Page 47 - OXYGENATED FUELS; The following are the EPA approved percentages of oxygenates:; CARBURETOR MODIFICATIONS FOR HIGH ALTITUDE OPERATION
OXYGENATED FUELS Some conventional gasolines are being blended with alcohol or an ether compound. These gasolines arecollectively referred to as oxygenated fuels. To meet clean air standards, some areas of the USA andCanada use oxygenated fuels to help reduce emissions. If you use an oxygenated fuel...
Page 48 - EMISSION CONTROL SYSTEM INFORMATION
EMISSION CONTROL SYSTEM INFORMATION Source of Emissions The combustion process produces carbon monoxide, oxides of nitrogen, and hydrocarbons. Control of hydrocarbonsand oxides of nitrogen is very important because, under certain conditions, they react to form photochemical smogwhen subjected to sun...
Page 49 - THE AIR INDEX; Emission Control System Warranty; REPLACEMENT PARTS; Descriptive Term
THE AIR INDEX An Air Index Information hang tag/label was applied to this engine in accordance with the requirements ofthe California Air Resources Board. The bar graph is intended to provide you, our customer, the ability to compare the emissions performanceof available engines. The lower the Air I...
Page 50 - INDEX
A Assembly .......................................................................28Air Filter..........................................................................20 Cleaning ....................................................................21Inspection ..........................................
Page 51 - QUICK REFERENCE; Maintenance
QUICK REFERENCE Maintenance * Resistor plugs reduce the interference with radio and television reception. Tuneup Fuel Type Unleaded gasoline with a pump octane rating of 86or higher See page 25. Capacity 0.75 US qt (.7 l ) Engine oil Type SAE 10W-30, API SH or SJ See page 20. Capacity 3.4 fl oz (100...
Page 52 - EM
Printed on Recycled Paper 31V06622 EM IPC POM52753G 45000.2003.10 PRINTED IN U.S.A.
