Page 3 - MARKING REQUIREMENTS:
1 UL ® Cautions, Warnings and Instructions xii Warnings and Cautions for Troubleshooting and Maintenance (Standard to comply with : UL508C,CSA C22.2 No.14-05) Warning Markings GENERAL: These devices are open type Power Conversion Equipment. They are intended to be used in an enclosure. Insulated gat...
Page 4 - Terminal symbols and Screw size; Inverter Model
2 Terminal symbols and Screw size Inverter Model Screw Size Required Torque (N-m) Wire range WJ200-001S WJ200-002S WJ200-004S M3.5 1.0 AWG16 (1.3mm 2 ) WJ200-007S M4 1.4 AWG12 (3.3mm 2 ) WJ200-015S WJ200-022S M4 1.4 AWG10 (5.3mm 2 ) WJ200-001L WJ200-002L WJ200-004L WJ200-007L M3.5 1.0 AWG16 (1.3mm 2...
Page 5 - Fuse Sizes
3 Fuse Sizes Distribution fuse size marking is included in the manual to indicate that the unit shall be connected with a Listed Cartridge Nonrenewable fuse, rated 600 Vac with the current ratings as shown in the table below or Type E Combination Motor Controller marking is included in the manual to...
Page 6 - Model name
4 Inverter Specification Label The Hitachi WJ200 inverters have product labels located on the right side of the housing, as pictured below. Be sure to verify that the specifications on the labels match your power source, and application safety requirements. Inverter Specification Label The model num...
Page 7 - WJ200 Inverter Specifications; Model-specific tables for 200V and 400V class inverters
5 WJ200 Inverter Specifications Model-specific tables for 200V and 400V class inverters The following tables are specific to WJ200 inverters for the 200V and 400V class model groups. Note that “General Specifications” on page in this chapter apply to both voltage class groups. Footnotes for all spec...
Page 8 - WJ200 Inverter Specifications, continued...; HP
6 WJ200 Inverter Specifications, continued… Item Three-phase 200V class Specifications WJ200 inverters, 200V models 001LF 002LF 004LF 007LF 015LF 022LF VT 0.2 0.4 0.75 1.1 2.2 3.0 kW CT 0.1 0.2 0.4 0.75 1.5 2.2 VT 1/4 1/2 1 1.5 3 4 Applicable motor size HP CT 1/8 1/4 1/2 1 2 3 VT 0.4 0.6 1.2 2.0 3.3...
Page 11 - Basic System Description; optional; components you might need in your finished application.; Inverter
9 Basic System Description A motor control system will obviously include a motor and inverter, as well as a circuit breaker or fuses for safety. If you are connecting a motor to the inverter on a test bench just to get started, that’s all you may need for now. But a system can also have a variety of...
Page 12 - Determining Wire and Fuse Sizes; Be sure to consider the capacity of the circuit breaker to be used.
10 Determining Wire and Fuse Sizes The maximum motor currents in your application determines the recommended wore size. The following table gives the wire size in AWG. The “Power Lines” column applies to the inverter input power, output wires to the motor, the earth ground connection, and any other ...
Page 13 - Wire the Inverter Input to a Supply; RB
11 Wire the Inverter Input to a Supply In this step, you will connect wiring to the input of the inverter. First, you must determine whether the inverter model you have required three-phase power only, or single-phase power only. All models have the same power connection terminals [R/L1], [S/L2], an...
Page 16 - Using the Front Panel Keypad; Key and Indicator Legend
14 Using the Front Panel Keypad Please take a moment to familiarize yourself with the keypad layout shown in the figure below. The display is used in programming the inverter’s parameters, as well as monitoring specific parameter values during operation. Key and Indicator Legend Items Contents (1) P...
Page 17 - Keypad Navigation Map
15 Keys, Modes, and Parameters The purpose of the keypad is to provide a way to change modes and parameters. The term function applies to both monitoring modes and parameters. These are all accessible through function codes that are primary 4-character codes. The various functions are separated into...
Page 18 - NOTE
16 NOTE : Pressing the [ESC] key will make the display go to the top of next function group, regardless the display contents. (e.g. A021 [ESC] b001 ) U V Press the both up and down key at the same time in func. code or data display, then single-digit edit mode will be enabled. Refer to 2-34 for furt...
Page 19 - display to change the; xxx
17 [Setting example] After power ON, changing from 0 . 00 display to change the A002 (Run command source) data. Function code d xxx are for monitor and not possible to change. Function codes F xxx other than F004 are reflected on the performance just after changing the data (before pressing SET key)...
Page 21 - Connecting to PLCs and Other Devices; programmable logic controller
19 Connecting to PLCs and Other Devices Hitachi inverters (drives) are useful in many types of applications. During installation, the inverter keypad (or other programming device) will facilitate the initial configuration. After installation, the inverter will generally receive its control commands ...
Page 22 - Example Wiring Diagram; Motor
20 Example Wiring Diagram The schematic diagram below provides a general example of logic connector wiring, in addition to basic power and motor wiring converted in Chapter 2. The goal of this chapter is to help you determine the proper connections for the various terminals shown below for your appl...
Page 23 - Control Logic Signal Specifications; Pulse
21 Control Logic Signal Specifications The control logic connectors are located just behind the front housing cover. The relay contacts are just to the left of the logic connectors. Connector labeling is shown below. Terminal Name Description Ratings P24 +24V for logic inputs 24VDC, 100mA. (do not s...
Page 24 - Refer to page 39 for details of trip signals.; Wiring sample of control logic terminal (sink logic); Note; Caution for intelligent terminals setting; Jumper wire
22 Terminal Name Description Ratings O Analog voltage input 0 to 9.8 VDC range, 10 VDC nominal, input impedance 10 k Ω H +10V analog reference 10VDC nominal, 10mA max. SP, SN Serial communication terminal For RS485 Modbus communication. AL0, AL1, AL2 *3 Relay common contact 250VAC, 2.5A (R load) max...
Page 26 - Recommended ferrule; Wire size
24 Recommended ferrule For safe wiring and reliability, it is recommended to use following ferrules. Wire size mm 2 (AWG) Model name of ferrule * L [mm] Φ d [mm] Φ D [mm] 0.25 (24) AI 0.25-8YE 12.5 0.8 2.0 0.34 (22) AI 0.34-8TQ 12.5 0.8 2.0 0.5 (20) AI 0.5-8WH 14 1.1 2.5 0.75 (18) AI 0.75-8GY 14 1.3...
Page 27 - Intelligent Terminal Listing; Intelligent Inputs; Input Function Summary Table
25 Intelligent Terminal Listing Intelligent Inputs Use the following table to locate pages for intelligent input material in this chapter. Input Function Summary Table Symbol Code Function Name Page FW 00 Forward Run/Stop RV 01 Reverse Run/Stop CF1 02 Multi-speed Select, Bit 0 (LSB) CF2 03 Multi-spe...
Page 28 - Intelligent Outputs
26 Use the following table to locate pages for intelligent input material in this chapter. Input Function Summary Table Symbol Code Function Name Page DISP 86 Display limitation NO 255 No assign Intelligent Outputs Use the following table to locate pages for intelligent output material in this chapt...
Page 29 - Using Intelligent Input Terminals; sinking; Source logic connection; Sink logic connection
27 Using Intelligent Input Terminals Terminals [1], [2], [3], [4], [5], [6] and [7] are identical, programmable inputs for general use. The input circuits can use the inverter’s internal (isolated) +24V field supply or an external power supply. This section describes input circuits operation and how...
Page 30 - Sinking Inputs, Internal Supply; Sourcing Inputs, Internal Supply
28 The two diagrams below input wiring circuits using the inverter’s internal +24V supply. Each diagram shows the connection for simple switches, or for a field device with transistor outputs. Note that in the lower diagram, it is necessary to connect terminal [L] only when using the field device wi...
Page 31 - Sinking Inputs, External Supply; umper wire; Sourcing Inputs, External Supply
29 The two diagrams below show input wiring circuits using an external supply. If using the “Sinking Inputs, External Supply” in below wiring diagram, be sure to remove the jumper wire, and use a diode (*) with the external supply. This will prevent a power supply contention in case the jumper wire ...
Page 33 - , Keypad Run Key Routing, determines whether the single Run
31 Forward Run/Stop and Reverse Run/Stop Commands: When you input the Run command via the terminal [FW], the inverter executes the Forward Run command (high) or Stop command (low). When you input the Run command via the terminal [RV], the inverter executes the Reverse Run command (high) or Stop comm...
Page 34 - : When choosing a subset of speeds to use,; : Speed 0 depends on
32 Multi-Speed Select ~Binary Operation The inverter can store up to 16 different target frequencies (speeds) that the motor output uses for steady-state run condition. These speeds are accessible through programming four of the intelligent terminals as binary-encoded inputs CF1 to CF4 per the table...
Page 35 - Two Stage Acceleration and Deceleration; and
33 Two Stage Acceleration and Deceleration When terminal [2CH] is turned ON, the inverter changes the rate of acceleration and deceleration from the initial settings ( F002 and F003 ) to use the second set of acceleration/ deceleration values. When the terminal is turned OFF, the inverter is returne...
Page 36 - Unattended Start Protection; will not
34 Unattended Start Protection If the Run command is already set when power is turned ON, the inverter starts running immediately after powerup. The Unattended Start Protection (USP) function prevents that automatic startup, so that the inverter will not run without outside intervention. When USP is...
Page 37 - Reset Inverter
35 Reset Inverter The [RS] terminal causes the inverter to execute the reset operation. If the inverter is in Trip Mode, the reset cancels the Trip state. When the signal [RS] is turned ON and OFF, the inverter executes the reset operation. The minimum pulse width for [RS] must be 12 ms or greater. ...
Page 38 - Using Intelligent Output Terminals; Run Signal
36 Using Intelligent Output Terminals Run Signal When the [RUN] signal is selected as an intelligent output terminal, the inverter outputs a signal on that terminal when it is in Run Mode. The output logic is active low, and is the open collector type (switch to ground). Option Code Terminal Symbol ...
Page 39 - Frequency Arrival Signals; The
37 Frequency Arrival Signals The Frequency Arrival group of outputs helps coordinate external systems with the current velocity profile of the inverter. As the name implies, output [FA1] turns ON when the output frequency arrives at the standard set frequency (parameter F001). Output [FA2] relies on...
Page 41 - Alarm Signal; We must make a distinction between the alarm
39 Alarm Signal The inverter alarm signal is active when a fault has occurred and it is in the Trip Mode (refer to the diagram at right). When the fault is cleared the alarm signal becomes inactive. We must make a distinction between the alarm signal AL and the alarm relay contacts [AL0], [AL1] and ...
Page 42 - The alarm relay output can be configured in two main ways:; Trip/Power Loss Alarm –; The alarm relay is configured as normally closed (; Trip Alarm –; Alternatively, you can configure the relay as normally open (
40 The alarm relay output can be configured in two main ways: • Trip/Power Loss Alarm – The alarm relay is configured as normally closed ( C036 = 01 ) by default, shown below (left). An external alarm circuit that detects broken wiring also as an alarm connects to [AL0] and [AL1]. After powerup and ...
Page 43 - Analog Input Operation; sourcing
41 Analog Input Operation The WJ200 inverters provide for analog input to command the inverter frequency output value. The analog input terminal group includes the [L], [OI], [O], and [H] terminals on the control connector, which provide for Voltage [O] or Current [OI] input. All analog input signal...
Page 45 - Pulse Train Input Operation; (1) Frequency Command by pulse train input; When using this mode, you should set; (2) Using for process variable of PID control; to; (3) Simple positioning by pulse train input
43 Pulse Train Input Operation The WJ200 inverter is capable of accepting pulse train input signals, that are used for frequency command, process variable (feedback) for PID control, and simple positioning. The dedicated terminal is called “EA” and “EB”. Terminal “EA” is a dedicated terminal, and th...
Page 46 - Analog Output Operation
44 Analog Output Operation In inverter applications it is useful to monitor the inverter operation from a remote location or from the front panel of an inverter enclosure. In some cases, this requires only a panel-mounted volt meter. In other cases, a controller such as a PLC may provide the inverte...
Page 48 - Monitoring functions; to ensure proper operation and protection of the motor:
46 Monitoring functions NOTE :. Mark “ ” in b031=10 shows the accessible parameters when b031 is set “10”, high level access. * Please change from" 0 4 (Basic display)" to " 0 0 (Full display)" in parameter B 0 3 7 (Function code display restriction), in case some parameters cannot b...
Page 51 - Main Profile Parameters
49 Main Profile Parameters NOTE :. Mark “ ” in b031=10 shows the accessible parameters when b031 is set “10”, high level access. “F” Function Defaults Func. Code Name Description Run Mode Edit Initial data Units F001 Output frequency setting Standard default target frequency that determines constant...
Page 52 - Standard Functions
50 Standard Functions NOTE :. Mark “ ” in b031=10 shows the accessible parameters when b031 is set “10”, high level access. “A” Function Defaults Func. Code Name Description Run Mode Edit Initial data Units A001 Frequency source U 02 − A201 Frequency source, 2 nd motor Eight options; select codes: 0...
Page 60 - Fine Tuning Functions
58 Fine Tuning Functions “b” Function Defaults Func. Code Name Description Run Mode Edit Initial data Units B001 Restart mode on power failure / under-voltage trip Select inverter restart method, Five option codes: 00 … Alarm output after trip, no automatic restart 01 … Restart at 0Hz 02 … Resume op...
Page 68 - Intelligent Terminal Functions
66 Intelligent Terminal Functions “C” Function Defaults Func. Code Name Description Run Mode Edit Initial data Units C001 Input [1] function Select input terminal [1] function, 68 options (see next section) U 00 [FW] − C002 Input [2] function Select input terminal [2] function, 68 options (see next ...
Page 73 - – This table shows all thirty-one intelligent input functions
71 “C” Function Defaults Func. Code Name Description Run Mode Edit Initial data Units C147 Logic output 2 operator Applies a logic function to calculate [LOG] output state, Three options: 00 … [LOG] = A AND B 01 … [LOG] = A OR B 02 … [LOG] = A XOR B U 00 − C148 Logic output 3 operand A U 00 − C149 L...
Page 77 - Output Function Summary Table; – This table shows all functions for the logical outputs
75 Output Function Summary Table – This table shows all functions for the logical outputs (terminals [11], [12] and [AL]) at a glance. Detailed descriptions of these functions, related parameters and settings, and example wiring diagrams are in “Using Intelligent Output Terminals” on page 36. Output...
Page 80 - Motor Constants Functions
78 Motor Constants Functions “H” Function Defaults Func. Code Name Description Run Mode Edit Initial data Units H001 Auto-tuning selection Three option codes: 00 … Disabled 01 … Enabled with motor stop 02 … Enabled with motor rotation U 00 - H002 Motor constant selection U 00 - H202 Motor constant s...
Page 81 - PM Motor Constants Functions
79 “H” Function Defaults Func. Code Name Description Run Mode Edit Initial data Units H231 Motor constant R2, 2 nd motor (Auto tuned data) U ohm H032 Motor constant L (Auto tuned data) U mH H232 Motor constant L, 2 nd motor (Auto tuned data) 0.01~655.35mH U mH H033 Motor constant I0 (Auto tuned data...
Page 83 - Expansion Card Functions
81 Expansion Card Functions “P” parameters will be appeared when the expansion option is connected. “P” Function Defaults Func. Code Name Description Run Mode Edit Initial data Units P001 Reaction when option card error occurs Two option codes: 00 …Inverter trips 01 …Ignores the error (Inverter cont...
Page 86 - Trip History and Inverter Status
84 Monitoring Trip Events, History, & Conditions Trip History and Inverter Status We recommend that you first find the cause of the fault before clearing it. When a fault occurs, the inverter stores important performance data at the moment of the fault. To access the data, use the monitor functi...
Page 87 - Error Codes; Error
85 Error Codes An error code will appear on the display automatically when a fault causes the inverter to trip. The following table lists the cause associated with the error. Error Code Name Cause(s) E01 Over-current event while at constant speed E02 Over-current event during deceleration E03 Over-c...
Page 89 - Other indication; Restoring Factory Default Settings; or
87 Error Code Name Cause(s) E81 Excessive speed If the motor speed rises to "maximum frequency (A004) x over-speed error detection level (P026)" or more, the inverter will shut off its output and display the error code shown on the right. E83 Positioning range error If current position excee...
Page 90 - CE-EMC Installation Guidelines
88 CE-EMC Installation Guidelines You are required to satisfy the EMC directive (2004/108/EC) when using an WJ200 inverter in an EU country. To satisfy the EMC directive and to comply with standard, you need to use a dedicated EMC filter suitable for each model, and follow the guidelines in this sec...
Page 93 - Installation for WJ200 series (example of SF models); Shielded cable; PE
91 Installation for WJ200 series (example of SF models) Model LFx (3-ph. 200V class) and HFx (3-ph. 400V class) are the same concept for the installation. *) Both earth portions of the shielded cable must be connected to the earth point by cable clamps. Input choke or equipment to reduce harmonic cu...
Page 94 - Hitachi EMC Recommendations; Voltage fluctuation ±10% or less
92 Hitachi EMC Recommendations WARNING: This equipment should be installed, adjusted, and serviced by qualified personal familiar with construction and operation of the equipment and the hazards involved. Failure to observe this precaution could result in bodily injury. Use the following checklist t...
Page 95 - Functional Safety (Certification in Progress); Introduction; the actuators; How it works
93 Functional Safety (Certification in Progress) Introduction The Gate Suppress function can be utilized to perform a safe stop according to the EN60204-1, stop category 0 (Uncontrolled stop by power removal). It is designed to meet the requirements of the ISO13849-1, PL=d only in a system in which ...
Page 96 - Installation
94 (When safety switch or EDM switch is turned off, the intelligent input and output terminal assigned on will be set as "no" function, and contact will remain normally off.) Always use both inputs to disable the drive. If for any reason only one channel is opened, the drive output is stoppe...
Page 97 - Wiring example; it is used with sink logic, the wiring is to be modified.; SOC; Fuse
95 Wiring example When the Gate Suppress function is utilized, connect the drive to a safety certified interrupting device utilizing EDM output signal to reconfirm both safety inputs GS1 and GS2. By pressing the emergency stop button, the current to GS1 and GS2 is shut off, and the inverter output i...
