Goodman A/GPG13 M - Manual - manualsarea.com

Page 2 - Index

2 Index Replacement Parts ...................................................................................................................................................................... 3 O RDERING P ARTS ...........................................................................................

Page 3 - TO THE INSTALLER; IMPORTANT NOTICE TO GOODMAN; OR; WARNING

3 REPLACEMENT PARTS O RDERING P ARTS When reporting shortages or damages, or ordering repairparts, give the complete unit model and serial numbers asstamped on the unit’s nameplate. Replacement parts for this appliance are available through yourcontractor or local distributor. For the location of yo...

Page 4 - CARBON MONOXIDE POISONING HAZARD; U N I T L O C AT I O N

4 WARNING T O PREVENT THE RISK OF PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH, DO NOT STORE COMBUSTIBLE MATERIALS OR USE GASOLINE OR OTHER FLAMMABLE LIQUIDS OR VAPORS IN THE VICINITY OF THIS APPLIANCE. CARBON MONOXIDE POISONING HAZARD B10259-216 Carbon monoxide producing devices (such as an automobil...

Page 5 - Outside Slab Installation; To ensure proper condensate drainage, unit must be; Rooftop Installation; G E N E R A L I N F O R M AT I O N; This unit is approved for outdoor installation ONLY.

5 Outside Slab Installation R OOFTOP I NSTALLATIONS O NLY : NOTE: To ensure proper condensate drainage, unit must be installed in a level position. • To avoid possible property damage or personal injury, theroof must have sufficient structural strength to carry theweight of the unit(s) and snow or w...

Page 6 - R I G G I N G D E TA I L S; Rigging; G A S P I P I N G; Inlet Gas Pressure

6 The heating and cooling capacities of the unit should be greaterthan or equal to the design heating and cooling loads of the area tobe conditioned. The loads should be calculated by an approvedmethod or in accordance with A.S.H.R.A.E. Guide or Manual J -Load Calculations published by the Air Condi...

Page 7 - IPING; Natural Gas Connection; B T U H F u r n a c e In p u t; Proper Piping Practice; AS; CAUTION; PSIG

7 P IPING IMPORTANT NOTE: To avoid possible unsatisfactory operation or equipment damage due to under firing of equipment, do not un-dersize the natural/propane gas piping from the meter/tank to theunit. When sizing a trunk line, include all appliances on that linethat could be operated simultaneous...

Page 8 - Table 3 - Propane Gas Pipe Sizing; E L E C T R I C A L W I R I N G; HERMOSTAT; P R O PA N E G A S I N S TA L L AT I O N S; Propane gas conversion kits must be; ANKS; Clyde’s; Typical Propane Gas Piping

8 Sizing Between First and Second Stage RegulatorMaximum Propane Capacities listed are based on 1 PSIG Pressure Drop at 10PSIG Setting. Capacities in 1,000 BTU/HR 3/8" 1/2" 5/8" 3/4" 7/8" 1/2" 3/4" 30 309 700 1,303 2,205 3,394 1,843 3,854 40 265 599 1,115 1,887 2,904 1,57...

Page 9 - Electrical Po wer Directly To Junction B ox; Typical Electrical Wiring Unit Voltage; NIT; Low Voltage Wiring

9 CAUTION T O PREVENT IMPROPER AND DANGEROUS OPERATION DUE TO WIRING ERRORS, LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS. V ERIFY PROPER OPERATION AFTER SERVICING. For unit protection, use a time delay fuse or HACR circuitbreaker that is in excess of the circuit ampacity, but less...

Page 10 - Typical Thermostat and Unit 24 V Wiring Hookup; C I R C U L AT I N G A I R A N D F I LT E R S; IRFLOW; Horizontal Air Flow (Applies to 3 phase models); Duct Cover Installation; UCTWORK; Filter Installation; When installing a filter, the air flow arrows on the

10 G Y W R R W Y G From Unit Typical Thermostat and Unit 24 V Wiring Hookup C I R C U L AT I N G A I R A N D F I LT E R S A IRFLOW C ONVERSION Units can easily be converted from horizontal to down-discharge airflow delivery. In down-discharge or high staticinstallations, the installer should measure...

Page 11 - N O R M A L S E Q U E N C E S O F O P E R AT I O N

11 V E N T I N G NOTE: Venting is self-contained. Do not modify or block. F LUE H OOD I NSTALLATION Install the exhaust flue hood and combustion air intake hoodprior to operation of the unit. To install the flue hood cover, please refer to IO-653*, includedi n t h e f l u e h o o d a s s e m b l y b...

Page 12 - Rollout Protection; Rollout Protection on Burner Bracket; Secondary Limit Control; T h i s u n i t i s e q u i p p e d w i t h a n i g n i t i o n d e v i c e w h i c h; Gas Valve; INLET; Gas Supply And Manifold Check

12 WARNING T O AVOID PROPERTY DAMAGE, PERSONAL INJURY OR DEATH DUE TO FIRE OR EXPLOSION, A QUALIFIED SERVICER MUST INVESTIGATE THE REASON FOR THE ROLLOUT PROTECTION DEVICE TO OPEN BEFORE MANUALLY RESETTING THE ROLLOUT PROTECTION DEVICE. Rollout Protection Rollout Protection on Burner Bracket Seconda...

Page 13 - Inlet Gas Supply Pressure

13 8. Measure the gas supply pressure with burners firing. Adjust supply pressure using the Inlet Gas Supply Pressure table shown below. If supply pressure reading differs from thetable, make necessary adjustments to pressure regulator,gas piping size, etc., and/or consult with local gas utility. Pr...

Page 14 - Manifold Gas Pressure; Limit Check

14 6. Turn ON power and close thermostat “R” and “W” contacts to provide a call for heat. 7. Using a leak detection solution or soap suds, check for leaks at outlet pressure boss plug (Honeywell valve) orscrew (White-Rodgers valve). Bubbles forming indicate al e a k . S H U T O F F G A S A N D R E P...

Page 15 - T R O U B L E S H O O T I N G; Diagnostic Indicator Chart; BNORMAL

15 Adjust the thermostat setting below room temperature.1. Main burners must go OFF.2. Circulating Air Blower will continue to run for 120, 135 or 150 seconds, depending on the setting. 1 2 3 10 11 12 9 6 23 6 5 8 9 11 12 L2 L2 L2 L2 D1 L1 L 1 UNU S E D HEA T CO O L FS K2 K1 R8 R10 R3 K4 K3 R31 LE D...

Page 16 - Pressure Switch Stuck Open; Short Cycle Compressor Delay; S o m e e l e c t r o n i c t h e r m o s t a t s a l s o h a v e a b u i l t - i n; M A I N T E N A N C E; ILTER

16 The diagnostic fault code is 1 flash for a lockout due to failedignition attempts or flame dropouts. The integrated controlwill automatically reset after one hour, or it can be reset byremoving the thermostat signal or disconnecting the electricalpower supply for over five seconds. If the diagnos...

Page 17 - Burner; Manifold Assembly

17 C ABINET F INISH M AINTENANCE Use a fine grade automotive wax on the cabinet finish tomaintain the finish’s original high luster. This is especiallyimportant in installations with extended periods of directsunlight. C LEAN O UTSIDE C OIL (Q UALIFIED S ERVICER O NLY ) The coil with the outside air...

Page 18 - A C C E S S O R I E S A N D F U N C T I O N A L P A RT S; F UNCT I O NAL P ART S

18 5. R e p l a c e b u r n e r s a n d m a n i f o l d , i n s p e c t t h e b u r n e r assembly for proper seating of burners in retention slots. 6. Reconnect electrical power and gas supply. CAUTION L ABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS. W IRING ERRORS CAN CAUSE IMPROPE...

Page 19 - BLOWER PERFORMANCE DATA - SINGLE PHASE

19 Unit Static CFM WATT S AMPS RISE CFM W ATTS AMPS RI SE CFM WATT S AMPS RISE 0.1 1,056 350 1. 51 33 1,261 452 1.95 NR 1,370 509 2. 23 NR 0.2 1,010 339 1. 43 34 1,221 442 1.90 NR 1,310 492 2. 13 NR 0.3 971 343 1. 45 36 1,174 428 1.84 NR 1,262 489 2. 09 NR 0.4 937 329 1. 41 37 1,125 414 1.80 31 1,20...

Page 23 - BLOWER PERFORMANCE DATA - HEATING SPEEDS THREE PHASE

23 BLOWER PERFORMANCE DATA - HEATING SPEEDS THREE PHASE NR = Heating Temperature Rise Not Recommended. NOTE: The shaded area indicates ranges in excess of maximum external static pressure allowable when heating. For satisfactory operation,external static pressure should not exceed 0.5" w.c. Unit...

Page 24 - BLOWER PERFORMANCE DATA - COOLING SPEEDS THREE PHASE; T 4 COOL ING SPEED

24 NR = Heating Temperature Rise Not Recommended. NOTE: The shaded area indicates ranges in excess of maximum external static pressure allowable when heating. For satisfactory operation,external static pressure should not exceed 0.5" w.c. BLOWER PERFORMANCE DATA - COOLING SPEEDS THREE PHASE Unit...

Page 25 - Light Signal; IGNITION CONTROL DIAGNOSTIC INDICATOR CHART; Seconds; HEATING TIMING CHART; Outdoor Fan; COOLING TIMING CHART

25 Light Signal Refer to Abnormal Heating or Cooling Operation Sections of this Manual Off Internal Control Failure 1 Flash External Lockout 2 Flashes Pressure Switch Stuck Open 3 Flashes Pressure Switch Stuck Closed 4 Flashes Thermal Protection Device Open 5 Flashes Flame Detected with Gas Valve Cl...

Page 27 - CAP; EM; TRANS; IIC; SEE NOTE 5

27 Y NOTE 3 CONNECTED AT L1, L2 CH OPTIONAL BL /PK BL/PK HPS 0140G01233 REV. A NOTE 4 PU R VM IGN FS GAS VALVE BL PU PU NOTE 5 (ALT.) HONEYWELL GV BL W. R. PU GV MV GAS VALVE MV RS PL PU Y 1 4 G 32 5 6 BL Y Y1 Y/Y2 C R PU Y BL R W G G W PU PS Y Y ALS MOTOR 4 SPEED PU B BL CAP BR Y F C H R 10 O R 7 4...

Page 30 - STAGE COOLING WITH ECONOMIZER; THERMOSTAT FIELD W IRING; NO ECONOMIZER

30 *PG13(48,60)1** WIRING DIAGRAM Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring. HIGH VOLTAGE!DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THISUNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TODO SO MAY CAUSE PROPERTY DAMAGE, P...

Page 34 - THERMOSTAT FIELD W IRING

34 GPG13(48,60)3** WIRING DIAGRAM Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring. HIGH VOLTAGE!DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THISUNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TODO SO MAY CAUSE PROPERTY DAMAGE, P...

Page 35 - R E C O M M E N D E D F I LT E R S I Z E S; M I N I M U M C L E A R A N C E S; MIN

35 R E C O M M E N D E D F I LT E R S I Z E S UNIT 2 Ton 2 1/2 Ton 3 Ton 3 1/2 / 4 Ton 5 Ton Min. Filter Size (1)20 x 20 x 1 (1)20 x 25 x 1 (1)25 x 25 x1 (2)20 x 20 x 1 (2)20 x 25 x 1 M I N I M U M C L E A R A N C E S - NOTE: Roof overhang should be no more than 36". 3" MIN 12" MIN 12...

Page 36 - Quality Makes the Difference!; There’s No Better Quality.

36 NOTE: SPECIFICATIONS AND PERFORMANCE DATA LISTED HEREIN ARE SUBJECT TO CHANGE WITHOUT NOTICE Quality Makes the Difference! All of our systems are designed and manufactured with the same high quality standards regardless of size or efficiency. We havedesigned these units to significantly reduce th...

Goodman A/GPG13 M - Manual

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Summary

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