Page 2 - Fourth Edition • First Printing; Important; Page
Operator's Manual Z-45/25 • Z-45/25J Par t No. 114339 Fourth Edition • First Printing Important Read, understand and obey these safety rules andoperating instructions before operating this machine.Only trained and authorized personnel shall bepermitted to operate this machine. This manualshould be c...
Page 4 - Fourth Edition · First Printing; Intended Use; Red
Operator's Manual Fourth Edition · First Printing 2 Z-45/25 • Z-45/25J Par t No. 114339 Intended Use This machine is intended to be used only to liftpersonnel, along with their tools and materials to anaerial work site. Introduction Safety Sign Maintenance Replace any missing or damaged safety signs...
Page 5 - Symbol and Hazard Pictorials Definitions
Operator's Manual Fourth Edition · First Printing Par t No. 114339 Z-45/25 • Z-45/25J 3 Crush Hazard Burn Hazard Fire Hazard Explosion Hazard ElectrocutionHazard Fall Hazard Crush Hazard Tip-over Hazard Symbol and Hazard Pictorials Definitions Tip-over Hazard ElectrocutionHazard Maintain requiredcle...
Page 6 - Wheel load
Operator's Manual Fourth Edition · First Printing 4 Z-45/25 • Z-45/25J Par t No. 114339 Lanyardattachment point Symbol and Hazard Pictorials Definitions Wheel load Voltage rating forpower to platform Pressure rating forair line to platform Replace tires withtires of samespecification. Tie-downinstru...
Page 7 - General Safety
Operator's Manual Fourth Edition · First Printing Par t No. 114339 Z-45/25 • Z-45/25J 5 Safety signs andlocations General Safety
Page 8 - Safety signs and locations
Operator's Manual Fourth Edition · First Printing 6 Z-45/25 • Z-45/25J Par t No. 114339 General Safety Safety signs and locations
Page 13 - Personal Safety
Operator's Manual Fourth Edition · First Printing Par t No. 114339 Z-45/25 • Z-45/25J 11 Personal Safety Fall Protection Personal fall protection equipment (PFPE) isrequired when operating this machine. Occupants must wear a safety belt or harness inaccordance with governmental regulations. Attachth...
Page 14 - Work Area Safety; Do not use the machine as a ground for welding.
Operator's Manual Fourth Edition · First Printing 12 Z-45/25 • Z-45/25J Par t No. 114339 Work Area Safety Electrocution Hazards This machine is not electrically insulated and willnot provide protection from contact with orproximity to electrical current. Maintain safe distances from electrical power...
Page 16 - Do not contact adjacent structures with the boom.
Operator's Manual Fourth Edition · First Printing 14 Z-45/25 • Z-45/25J Par t No. 114339 Work Area Safety Z-45/25 and Z-45/25J Narrow Base Models:Do not use air-filled tires. These machines areequipped with foam-filled tires. Wheel weight andproper counterweight configuration are critical tostabilit...
Page 17 - Operation on Slopes Hazards
Operator's Manual Fourth Edition · First Printing Par t No. 114339 Z-45/25 • Z-45/25J 15 Operation on Slopes Hazards Do not drive the machine on a slope that exceedsthe maximum uphill, downhill or side slope rating ofthe machine. Slope rating applies only to machinesin the stowed position. Maximum s...
Page 18 - Fall Hazards; Do not climb down from the platform when raised.; Collision Hazards
Operator's Manual Fourth Edition · First Printing 16 Z-45/25 • Z-45/25J Par t No. 114339 Fall Hazards Occupants must wear asafety belt or harness inaccordance withgovernmental regulations.Attach the lanyard to theanchor provided in theplatform. Do not sit, stand or climb on the platform guardrails. ...
Page 19 - Do not refuel the machine with the engine running.; Damaged Machine Hazards; Do not use a damaged or malfunctioning machine.; Component Damage Hazards
Operator's Manual Fourth Edition · First Printing Par t No. 114339 Z-45/25 • Z-45/25J 17 Work Area Safety Do not operate a boom in the path of any craneunless the controls of the crane have been lockedout and/or precautions have been taken to preventany potential collision. No stunt driving or horse...
Page 21 - Legend
Operator's Manual Fourth Edition · First Printing Par t No. 114339 Z-45/25 • Z-45/25J 19 Legend 1 Foot switch 2 Manual storage container 3 Sliding mid-rail 4 Lanyard anchorage point 5 Jib boom (Z-45/25J and Z-51/30) 6 Platform 7 Platform controls 8 Primary boom 9 Secondary boom 10 Ground controls 11...
Page 22 - Controls; Platform Control Panel
Operator's Manual Fourth Edition · First Printing 20 Z-45/25 • Z-45/25J Par t No. 114339 Controls 1 3 6 Drive speed select switch 7 Diesel models: Glow plug switch 8 Engine start switch 9 Engine idle (rpm) select switch 10 Gasoline/LPG models: Gasoline/LPG select switch Platform Control Panel 1 Horn...
Page 26 - Ground Control Panel
Operator's Manual Fourth Edition · First Printing 24 Z-45/25 • Z-45/25J Par t No. 114339 Controls Ground Control Panel 1 Platform level switch 2 Platform rotate switch 3 Z-45/25J: Jib boom up/down switch 4 Turntable rotate switch 5 Primary boom up/down switch 6 Primary boom extend/retract switch 7 G...
Page 29 - Always perform a pre-operation
Operator's Manual Fourth Edition · First Printing Par t No. 114339 Z-45/25 • Z-45/25J 27 Inspections Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator'smanual. 1 Avoid hazardous situations. 2 Always perform a pre-operation inspection. K...
Page 31 - Do Not Operate Unless:; Always perform function tests prior to; Function Test Fundamentals
Operator's Manual Fourth Edition · First Printing Par t No. 114339 Z-45/25 • Z-45/25J 29 Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator'smanual. 1 Avoid hazardous situations. 2 Always perform a pre-operation inspection. 3 Always perf...
Page 32 - Inspections; Test the Tilt Sensor; At the Ground Controls; Test Emergency Stop
Operator's Manual Fourth Edition · First Printing 30 Z-45/25 • Z-45/25J Par t No. 114339 Inspections Test the Tilt Sensor 9 Turn the key switch to platform control. Pull out theplatform red Emergency Stopbutton to the on position. 10 Open the engine side turntable cover and locate the tiltsensor to ...
Page 34 - Test Drive and Braking
Operator's Manual Fourth Edition · First Printing 32 Z-45/25 • Z-45/25J Par t No. 114339 Blue Yellow Test Drive and Braking 29 Press down the foot switch. 30 Slowly move the drive control handle in the direction indicated by the blue arrow on thecontrol panel until the machine begins to move,then re...
Page 35 - Test Limited Drive Speed - Narrow Base Models
Operator's Manual Fourth Edition · First Printing Par t No. 114339 Z-45/25 • Z-45/25J 33 Inspections Test Limited Drive Speed - Standard BaseModels 36 Press down the foot switch. 37 Raise the primary boom approximately 2 feet / 61 cm. 38 Slowly move the drive control handle to the full drive positio...
Page 36 - Test Auxiliary Controls
Operator's Manual Fourth Edition · First Printing 34 Z-45/25 • Z-45/25J Par t No. 114339 Inspections Test the Oscillate Axle(oscillating axle-equipped models) 46 Start the engine from the platform controls. 47 Drive the right steer tire up onto a 6 inch / 15 cm block or curb. Result: The three remai...
Page 37 - Inspect the workplace.; Fundamentals
Operator's Manual Fourth Edition · First Printing Par t No. 114339 Z-45/25 • Z-45/25J 35 Workplace Inspection Be aware of and avoid the following hazardoussituations: · drop-offs or holes · bumps, floor obstructions or debris · sloped surfaces · unstable or slippery surfaces · overhead obstructions ...
Page 38 - Inspection for Decals with Words
Operator's Manual Fourth Edition · First Printing 36 Z-45/25 • Z-45/25J Par t No. 114339 Inspection for Decals with Words Determine whether the decals on your machinehave words or symbols. Use the appropriateinspection to verify that all decals are legible and inplace. Inspections Part No. Decal Des...
Page 41 - Drive
Operator's Manual Fourth Edition · First Printing Par t No. 114339 Z-45/25 • Z-45/25J 39 Drive Chassis Platform Shading indicatesdecal is hiddenfrom view, i.e.under covers GroundControlsSide Engine Side Inspections
Page 42 - Only use the machine as it was intended.
Operator's Manual Fourth Edition · First Printing 40 Z-45/25 • Z-45/25J Par t No. 114339 Operating Instructions Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator'smanual. 1 Avoid hazardous situations. 2 Always perform a pre-operation in...
Page 43 - Diesel models; Emergency Stop
Operator's Manual Fourth Edition · First Printing Par t No. 114339 Z-45/25 • Z-45/25J 41 Operating Instructions Starting the Engine 1 At the ground controls, turn the key switch to the desired position. 2 Be sure both ground and platform control red Emergency Stop buttons are pulled out to theon pos...
Page 44 - Operation from Platform; To Position Platform
Operator's Manual Fourth Edition · First Printing 42 Z-45/25 • Z-45/25J Par t No. 114339 Operating Instructions Operation from Ground 1 Turn the key switch to ground control. 2 Pull out the red Emergency Stop button to the on position. 3 Gasoline/LPG models: Choose fuel by moving the fuel select swi...
Page 45 - Operating Instructions; Driving on a slope; carpenter’s level; run
Operator's Manual Fourth Edition · First Printing Par t No. 114339 Z-45/25 • Z-45/25J 43 Operating Instructions Driving on a slope Determine the uphill, downhill and side slope ratingsfor the machine and determine the slope grade. Maximum slope rating,platform downhill (gradeability):2WD: 30% (17°)4...
Page 46 - Drive Enable; Machine on incline symbol: Low range operation
Operator's Manual Fourth Edition · First Printing 44 Z-45/25 • Z-45/25J Par t No. 114339 Operating Instructions Drive Enable Light on indicates that theboom has moved just pasteither non-steer wheel and thedrive function has beeninterrupted. To drive, hold the drive enable switch to either sideand s...
Page 48 - Transport and Lifting Instructions
Operator's Manual Fourth Edition · First Printing 46 Z-45/25 • Z-45/25J Par t No. 114339 Transport and Lifting Instructions Free-wheel Configuration forWinching Chock the wheels to prevent the machine fromrolling. Release the non-steerwheel brakes byturning over the drivehub disconnect caps(see belo...
Page 49 - Securing the Chassis
Operator's Manual Fourth Edition · First Printing Par t No. 114339 Z-45/25 • Z-45/25J 47 Securing to Truck or Trailer for Transit Always use the turntable rotation lock pin each timethe machine is transported. Turn the key switch to the off position and removethe key before transporting. Inspect the...
Page 50 - X Axis
Operator's Manual Fourth Edition · First Printing 48 Z-45/25 • Z-45/25J Par t No. 114339 Observe and Obey: Only qualified riggers should rig and lift the machine. Be sure the crane capacity, loading surfaces and straps or lines are sufficient to withstandthe machine weight. See the serial label for ...
Page 51 - Maintenance; Maintenance Symbols Legend; Check the Engine Oil Level
Operator's Manual Fourth Edition · First Printing Par t No. 114339 Z-45/25 • Z-45/25J 49 Maintenance Observe and Obey: Only routine maintenance items specified in this manual shall be performed by the operator. Scheduled maintenance inspections shall be completed by qualified service technicians,acc...
Page 52 - Be sure that the boom is in the stowed position,; Check the fluid level in the coolant recovery; Add fluid as needed.
Operator's Manual Fourth Edition · First Printing 50 Z-45/25 • Z-45/25J Par t No. 114339 Maintenance Check the Hydraulic Oil Level Maintaining the hydraulic oil at the proper level isessential to machine operation. Improper hydraulicoil levels can damage hydraulic components. Dailychecks allow the i...
Page 55 - Specifications
Operator's Manual Fourth Edition · First Printing Par t No. 114339 Z-45/25 • Z-45/25J 53 Specifications Standard Base Models Z-45/25 (no jib) Height, working maximum 51 ft 11 in 16 m Height, platform maximum 45 ft 11 in 14 m Height, stowed maximum 6 ft 11 in 2.11 m Horizontal reach maximum 1 25 ft 1...
