Generac 5413 - Manual

Generac 5413

Generac 5413 – Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.

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Table of Contents:

  • Page 2 – SAFETY; WITH, COULD RESULT IN PERSONAL INJURY OR DEATH.; NOTICE TO USERS OF THIS MANUAL
  • Page 3 – Table of Contents
  • Page 5 – MAgNETISM; • The increase in the number of lines of force is; ELECTROMAgNETIC INdUCTION; Figure 1-3. – A Simple Revolving Field Generator
  • Page 6 – A SIMPLE AC gENERATOR; Figure 1-5. – Alternating Current Sine Wave; A MORE SOPHISTICATEd AC gENERATOR; Figure 1-6. – A More Sophisticated Generator
  • Page 7 – Figure 1-7. – Generator Operating Diagram
  • Page 8 – Caution! Do not overload the generator. Some; Model
  • Page 9 – Figure 1-8. – Connection for 120 Volts Only
  • Page 11 – Stator; BRUSH HOLdER; • Two (2) SENSING leads deliver ACTUAL AC output; VOLTAGE
  • Page 12 – CRANkCASE BREATHER; GASKET
  • Page 13 – CONTROL PANEL COMPONENT IdENTIFICATION
  • Page 14 – DANGER! INSULATION RESISTANCE; dRYINg THE gENERATOR; NOTE: A shop that repairs electric motors may; CAUTION!: Some generators may use epoxy
  • Page 15 – vents that will not attack such materials.; STATOR INSULATION RESISTANCE
  • Page 16 – TESTINg ROTOR INSULATION; ExAMPLE: generator is rated at 120 volts AC.; ROTOR MINIMUM INSULATION RESISTANCE:
  • Page 17 – METERS
  • Page 18 – MEASURINg CURRENT; NOTE: If the physical size of the conductor or; MEASURINg RESISTANCE
  • Page 19 – ELECTRICAL UNITS; OHM’S LAW; OHMS
  • Page 20 – INTROdUCTION; The engine DC control system includes all com-; OPERATIONAL ANALYSIS
  • Page 24 – PRINTEd CIRCUIT BOARd; PIN; J1 CONNECTOR; BATTERY
  • Page 25 – NOTE: Water cannot be added to some “mainte-
  • Page 26 – JUMPER WIRE; STARTER CONTACTOR RELAY
  • Page 27 – The “Flow Char ts” in this section may be used in; If Problem Involves AC Output; Problem 1 – Voltage & Frequency Are Both High or Low
  • Page 28 – Problem 2 –; Generator Produces Zero Voltage or Residual Voltage (5-12VAC)
  • Page 30 – Proble 5 – Priming Function Does Not Work (Gasoline Models)
  • Page 31 – Problem 6 - Engine Will Not Crank
  • Page 32 – Problem 7 – Engine Cranks But Will Not Start (Gasoline Units)
  • Page 34 – Problem 8 – Engine Starts Hard and Runs Rough (Gasoline Units)
  • Page 35 – Problem 8 – Engine Starts Hard and Runs Rough (LP Units)
  • Page 36 – Problem 9 – High Oil Temperature Fault (6 Flashes)
  • Page 38 – Caution! Do not stand in front of carburetor
  • Page 39 – NOTE: The dip switches on the Printed Circuit; TEST 4 – FIxEd ExCITATION TEST/ROTOR
  • Page 40 – TEST 4 RESULTS
  • Page 41 – TEST 5 – CHECk FIELd BOOST; TEST 6 – TEST STATOR dPE WINdINg
  • Page 42 – TEST 7 – CHECk SENSINg LEAdS / POWER
  • Page 43 – AC POWER WINDING RESISTANCE; TEST 8 – CHECk BRUSH LEAdS
  • Page 44 – ROTOR RESISTANCE
  • Page 45 – TEST 11 – CHECk MAIN CIRCUIT BREAkER; SCHEMATIC; TEST 12 – CHECk LOAd VOLTAgE &
  • Page 46 – Note: If desired, a pressure gauge can be attached
  • Page 47 – TEST 16 – CHECk 7.5 AMP FUSE
  • Page 48 – TEST 19 – CHECk CONTINUITY OF WIRE 17; “Start”; TEST 20 – CHECk START-STOP SWITCH
  • Page 49 – TEST 21 – CHECk POWER SUPPLY TO
  • Page 50 – TEST 23 – CHECk STARTER CONTACTOR; STEP 1 TEST POINT; TEST 24 – CHECk STARTER MOTOR
  • Page 51 – WARNING! DO NOT ROTATE ENGINE WITH; Figure 7-22. – Check Pinion Gear Operation
  • Page 52 – Minimum rpm; Note: Nominal amp draw of starter in generator is
  • Page 53 – TEST 25 – CHECk FUEL SUPPLY; Figure 7-27 – Typical Propane Gas Fuel System; CAUTION! Use only approved components in; Figure 7-28 – LP Gas Carburetion Diagram
  • Page 54 – TEST 26 – CHECk WIRE 14 POWER SUPPLY
  • Page 55 – TEST 28 – CHECk FUEL SOLENOId
  • Page 56 – TEST 29 – CHECk IgNITION SPARk
  • Page 57 – TEST 30 - CHECk SPARk PLUgS; Figure 7-35 – Setting Spark Plug Gap; TEST 31 – CHECk ANd AdJUST IgNITION
  • Page 58 – Figure 7-37. – Setting Ignition Magneto; Figure 7-38. – Engine Ground Harness Test Points
  • Page 59 – Note: Before replacing the Ignition Magneto, check; TEST 32 – CHECk VALVE AdJUSTMENT; Intake valve; TORQUE SPECIFICATION; FEELER GAUGE; Figure 7-39 – Adjusting Valve Clearance
  • Page 61 – CHOKE CONTROL ROD; TEST 35 – CHECk ENgINE / CYLINdER LEAk
  • Page 62 – TEST 36 – CHECk OIL PRESSURE SWITCH
  • Page 63 – TEST 37 – CHECk WIRE 86 FOR CONTINUITY
  • Page 64 – Figure 7-46. – Testing Oil Temperature Switch; TEST 39 – CHECk WIRE 85 FOR CONTINUITY
  • Page 65 – TEST 41 – CHECk LPg FUEL SOLENOId
  • Page 67 – ITEM
  • Page 68 – Enclosure – Drawing No.
  • Page 69 – ITEM QTY. DESCRIPTION
  • Page 70 – Control Panel – Drawing No.; REAR; TO
  • Page 71 – ITEM QTY. DESCRIPTION
  • Page 72 – Engine Accessories – Drawing No. 0G7718-B
  • Page 78 – Major Features and Dimensions – Drawing No. 0G5519-b
  • Page 79 – SPECIFICATIONS & CHARTS; NOMINAL RESISTANCES OF gENERATOR WINdINgS AT 68°F
  • Page 80 – Electrical Schematic and Wiring Diagram – Drawing No.
  • Page 81 – ELECTRICAL DATA
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RV 45/55/65

Diagnostic

RepaiR Manual

Diagnostic

RepaiR Manual

RECREATIONAL VEHICLE GENERATOR

MoDels 5410, 5411, 5412,

5413, 5414 & 5415

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Summary

Page 2 - SAFETY; WITH, COULD RESULT IN PERSONAL INJURY OR DEATH.; NOTICE TO USERS OF THIS MANUAL

SAFETY Throughout this publication, “DANGER!” and “CAUTION!” blocks are used to alert the mechanic to special instructions concerning a particular service or operation that might be hazardous if performed incorrectly or carelessly. PAY CLOSE ATTENTION TO THEM. * DANGER! UNDER THIS HEADING WILL BE FO...

Page 3 - Table of Contents

Table of Contents Page 1 SAFETY ........................... INSIDE FRONT COvER SECTION 1: GENERATOR FUNDAMENTALS ....................... 3-7 MAGNETISM ................................................................ 3ELECTROMAGNETIC FIELDS .................................... 3ELECTROMAGNETIC INDUCT...

Page 5 - MAgNETISM; • The increase in the number of lines of force is; ELECTROMAgNETIC INdUCTION; Figure 1-3. – A Simple Revolving Field Generator

Section 1 GENERATOR FUNDAMENTALS MAgNETISM Magnetism can be used to produce electricity and electricity can be used to produce magnetism.Much about magnetism cannot be explained by our present knowledge. However, there are certain pat- terns of behavior that are known. Application of these behavior ...

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