Page 2 - Table of Contents
Introduction .............................................. 1 Read This Manual Thoroughly ................................................1 Safety Rules ............................................. 1 Contents ...............................................................................1 Operation...
Page 3 - INTRODUCTION; READ THIS MANUAL THOROUGHLY; SAFETY RULES; Indicates a hazardous situation or action which, if not; CONTENTS; Data Label Sample; Safety Rules
1 INTRODUCTION Thank you for purchasing this compact, high performance, air-cooled, engine-driven generator. It is designed to supply electrical power to operate an inver ter/battery charger as a component in an off-grid power solution.This unit is factory installed in an all-weather, metal enclosur...
Page 4 - GENERAL HAZARDS; The; EXHAUST HAZARDS; IMPORTANT SAFETY INSTRUCTIONS!
2 Study these SAFETY RULES carefully before installing, operating or servicing this equipment. Become familiar with this Owner’s Manual and with the unit. The generator can operate safely, effi- ciently and reliably only if it is properly installed, operated and maintained. Many accidents are cause...
Page 5 - FIRE HAZARDS; Installation must always comply with applicable; EXPLOSION HAZARDS; STANDARDS INDEX; CALIFORNIA PROPOSITION 65 WARNING
3 The National Electrical Code (NEC) requires the frame and external • electrically conductive parts of the generator to be connected to an approved earth ground. Local electrical codes also may require proper grounding of the generator electrical system. After installing this home standby electric...
Page 6 - outdoor installation only.; PROTECTION SYSTEMS; General Information
n Only qualified electricians or contractors should attempt such installations, which must comply strictly with applicable codes, stan- dards and regulations. 1.1 UNPACKING/INSPECTION After unpacking, carefully inspect the contents for damage. This standby generator set is ready for installation wit...
Page 7 - Figure 1.2 – Data Label Sample; GENERATOR
5 1.4 THE GENERATOR Figure 1.1 – 6kW, V-twin, GT-530 Engine (door removed) Air Filter External Oil Fill/Dipstick Control Panel Data Label Circuit Breaker Fuel Inlet (back) Fuel Regulator Composite Base Battery Compartment Oil Filter Exhaust Enclosure Engine Oil Dipstick Engine Oil Fill Figure 1.2 ...
Page 9 - Figure 1.3 – Generator Clearances; NEW INSTALLATION GUIDELINES FOR
7 Install the unit where services will not be affected or obstructed, • including concealed, underground or covered services such as electrical, fuel, phone, air conditioning or irrigation. Where strong prevailing winds blow from one direction, face the • generator air inlet openings to the prevai...
Page 10 - Figure 1.4 – Installation Guidelines
8 General Information Figure 1.4 – Installation Guidelines 18 inches Minimum Distance 36 inches 36 inches 36 inches 60 inches 60 inches Existing Wall No windows or openings in the wall permitted within 5 feet from any point of the generator. Top of Generator 60” Minimum 60” Recommended Minimum From...
Page 11 - Figure 1.5 – Battery Cable Connections
9 1.10 BATTERY REQUIREMENTS See the Specifications section for correct battery size and rating. 1.11 BATTERY INSTALLATION Fill the battery with the proper electrolyte fluid if necessary and have the battery fully charged before installing it.Before installing and connecting the battery, complete the...
Page 12 - Post Installation Start-up and Adjustments
10 Be sure the utility power supply is turned off and the 7.5A fuse is removed from the gen- erator control panel, or sparking may occur at the battery posts as the cables are attached and cause an explosion. Servicing of the battery is to be performed or supervised by per- sonnel knowledgeable of b...
Page 13 - ACTIVATION CHART; CHOOSE LANGUAGE
11 ACTIVATION CHART CHOOSE LANGUAGE TROUBLESHOOTING Display Reads: Use ARROW keys to scroll to desired lan-guage. Press ENTER to select. If the wrong language is chosen, it can be changed later using the “edit” menu. Display Reads: Press ENTER to begin the activation pro-cess. If ESCAPE is pressed...
Page 14 - GENERATOR TESTS UNDER; Operation
12 5. When cer tain that input voltage is compatible with battery charger ratings, turn OFF the power supply to the generator. 6. On the generator panel, set the Auto/Off/ Manual switch to MANUAL. The engine should crank and star t. 7. Let the engine warm up for about five minutes to allow inter- na...
Page 15 - Figure 3.1 – Generator Control Panel; The current date/time will need to be reset every time the 12; Display Interface Menus; AUTOMATIC OPERATION; REMOTE START ON
13 Operation Figure 3.1 – Generator Control Panel Escape MAIN FUSE AUTO OFF MANUAL 7.5 AMP Enter Upon first power up of the generator, the display interface will begin an installation assistant. The assistant will prompt the user to set the minimum settings to operate. These settings are Current Da...
Page 16 - SIDE COMPARTMENT; MAIN CIRCUIT BREAKER; Figure 3.2 – Side Compartment; PROTECTION SYSTEMS; ALARMS
14 Cranking Conditions The following notes apply during cranking cycle.1. Star ter motor will not engage within five (5) seconds of the engine shutting down. 2. The fuel output will not be energized with the star ter.3. The star ter and magneto outputs will be energized together.4. Once the star ter...
Page 17 - Third priority
15 High Engine Temperature (Shutdown Alarm – Auto Reset) A 10 second delay on star t-up and one (1) second delay before shutdown. Auto reset when the condition clears and restar t the engine if a valid star t signal is still present.This switch’s contacts (Figure 3.4) close if the temperature shou...
Page 18 - When checking the oil level in the reservoir, it is normal that the; Figure 4.1 — Oil Dipstick and Fill; Oil Fill; CHANGING THE ENGINE OIL; OIL CHANGE INTERVALS; Maintenance
16 4.1 FUSE The 7.5 amp fuse on the control panel protects the DC control circuit against overload (Figures 3.1 and 3.2). This fuse is wired in series with the battery output lead to the panel. If this fuse ele- ment has melted open, the engine will not be able to crank or star t. Replace this fuse ...
Page 19 - OIL & OIL FILTER CHANGE PROCEDURE; CHANGING THE ENGINE AIR; Figure 4.2 — Engine Air Cleaner
17 4.3.3 OIL & OIL FILTER CHANGE PROCEDURE To change the oil, proceed as follows:1. Star t the engine by moving the AUTO/OFF/MANUAL switch to MANUAL and run until it is thoroughly warmed up. Then shut OFF the engine by moving the switch to the OFF position. 2. Immediately after the engine shuts ...
Page 20 - After the first six (6) months of operation or 500 hours of
18 4.6 BATTERY MAINTENANCE The battery should be inspected per the "Service Schedule" sec- tion. The following procedure should be followed for inspection:1. Inspect the battery posts and cables for tightness and corro- sion. Tighten and clean as necessary. 2. Check the battery fluid level o...
Page 21 - Figure 4.5 – Cooling Vent Locations; ATTENTION AFTER; MUST NOT; CORROSION PROTECTION
19 When valve clearance is correct, hold the pivot ball stud in place with the allen wrench and tighten the rocker arm jam nut. Tighten the jam nut to 174 in/lbs. torque. After tightening the jam nut, recheck valve clearance to make sure it did not change. Install new valve cover gasket. • Re-attac...
Page 23 - SERVICE SCHEDULE; ATTENTION: It is recommended that all service work
21 Maintenance 4.12 SERVICE SCHEDULE ATTENTION: It is recommended that all service work be performed by the nearest Dealer. SYSTEM/COMPONENT PROCEDURE FREQUENCY X = ActionR = Replace as Necessary* = Notify Dealer if Repair is Needed. Inspect Change Clean W = Weekly M = Monthly Y = Yearly FUEL Fuel l...
Page 24 - Troubleshooting; TROUBLESHOOTING GUIDE; Problem
22 Troubleshooting 5.1 TROUBLESHOOTING GUIDE Problem Cause Correction The engine will not crank. 1. Fuse blown. 1. Correct shor t circuit condition, replace 7.5A fuse in generator control panel. 2. Loose, corroded or defective 2. Tighten, clean or replace battery cables. as necessary. 3. Defective s...
Page 25 - Appendix; MENU SYSTEM NAVIGATION; If the ENTER key is not pressed to save the new setting, it will
23 Appendix 6.1 MENU SYSTEM NAVIGATION To get to the MENU, use the "Esc" key from any page. It may need to be pressed many times before getting to the menu page. The currently selected menu is displayed as a flashing word. Navigate to the menu required by using the +/- keys. When the menu re...
Page 27 - Installation Diagram
Generac® Power Systems, Inc. 25 25 Drawing No. 0J1320-A Installation Diagram
Page 32 - Notes
Page 34 - Warranty
32 FOR GENERATORS 10KW AND BELOW FEDERAL EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS The United States Environmental Protection Agency (EPA) and Generac Power Systems, Inc. (Generac) are pleased to explain the Emission Control System warranty on your new 2008 and later e...
Page 36 - GENERAC POWER SYSTEMS LIMITED WARRANTY FOR
Part No. 0J0984 Revision A (10/14/10) Printed in U.S.A. Warranty GENERAC POWER SYSTEMS LIMITED WARRANTY FOR "ECO GEN AIR-COOLED AUTOMATIC STANDBY GENERATORS" For a period of three (3) years or 2000 hours, whichever comes first, from the date of original sale Generac Power Systems, Inc. (Gene...
