Page 2 - This book is referred to SW version 1.X00; © 1999 by General Electric Company, USA. All rights reserved.
2 This book is referred to SW version 1.X00 This book replaces the Instruction Book Rev. 1.0c (09/98) These instructions do not purport to cover all details or variations in equipment, nor to provide every possible contin-gency to be met during installation, operation, and maintenance. If further in...
Page 3 - Table of Contents
3 Table of Contents 1. Safety Precautions - Precautions de securité ......................................................................................................... 4 Functional connection diagram .................................................................................................
Page 4 - Safety Precautions - Precautions de securité; Drives and motors must be grounded according to NEC.
4 1. Safety Precautions - Precautions de securité WARNING/ATTENTION! According to the EEC standards the AV300i should be usedonly after checking that the mechanical equipment usessafety devices required by the 89/392/EEC set of rules. Drive systems cause mechanical motion. It is theresponsibility of...
Page 5 - not
5 CAUTION / PRECAUTION: Do not operate the drive without a ground wire beingconnected. The motor chassis should be grounded toearth through a ground lead separate from all otherequipment ground leads to prevent noise coupling. The grounding connector shall be sized in accordance withthe NEC or Canad...
Page 7 - Functional connection diagram
7 Functional connection diagram AC Power Supply Cabinet Mounting panel ACDrive AC LineReactor Ground Bus Motor cable terminals AC Motor Encoder cable EMI filter U1V1W1 U2V2W2PE2 PE1 AC VoltageContactor AC fuses Note: PE1 is the drive safety ground. If PE2 is used to connect the motor ground, EMC fil...
Page 8 - Underline
8 Underline : When words are underlined, they refer to a key on the keypad. Quotes: Quote marks are put around words which will be seen in the display window of the keypad. Menu Navigation: In the instructions, you will be directed to press keys to get to certain menu items. In many cases,the same k...
Page 10 - Maximum cable cross section for regulator terminals; Terminal board points are intended for 1 wire/point.; Maximum cable cross section for power terminals
10 3.1 Maximum cable cross section for regulator terminals Maximum Permissible Cable Cross-Section Tightening [mm 2 ] torque flexible multi-core [Nm] 1...79 0.14...1.5 0.14...1.5 28...16 0.4 80...85 0.14...1.5 0.14...1.5 28...16 0.4 Ai4090 AWG Terminals NOTE: Terminal board points are intended for 1...
Page 11 - position (for AC Brushless motors or positioning)
11 5. Encoder terminals (XE connector) Designation F unction I/O max.voltage max.current Channel B - 5V digital or 10 mA digitalor F or B- digital or B -COS incremental signal 1V pp analog 8.3 mA analog PIN2 - Channel C+ 5V digital or 10 mA digital or F or C+ digital or analog zero pulse or index 1V...
Page 13 - List of dip-switch S3; Maximum cable length for encoder terminals
13 List of dip-switch S3 Hp 3/4 1 2 3 5 7.5 10 15 20 S1 ON OFF ON OFF OFF ON OFF ON OFF S2 OFF ON ON OFF OFF OFF ON ON OFF S3 OFF OFF OFF OFF ON OFF OFF OFF ON S4 OFF OFF OFF OFF OFF OFF OFF OFF OFF S5 ON ON ON OFF ON OFF OFF OFF OFF S6 OFF OFF OFF OFF OFF OFF OFF OFF OFF S7 OFF OFF OFF OFF OFF OFF ...
Page 14 - LEDs
14 6. Keypad operation The keypad is made of a LCD display with two 16-digit lines, seven LEDs and nine function keys. Keypad LED Module Shift Jog Help Alarm Escape Home Enter Speed Drive Contr ols -Torque +Torque Alarm Enable Zero Speed Limit Navigation -Torque +Torque Alarm Enable Zero Speed Limit...
Page 15 - Keypad buttons; Text reference; Up arrow - Used to change menu or parameter selection.
15 Keypad buttons Jog Help Alarm Escape Home Enter Shift Text reference [START] [STOP] [Increase] / [Jog] [Decrease] / [Rotation control] [Down arrow] / [Help] [Up arrow] / [Alarm] [Left arrow] / [Escape] [Enter] / [Home] [Shift] Function START button controls the Enable and Run modes of thedrive if...
Page 16 - Moving inside a menu
Page 19 - beginning
19 of this is trying to [Enter] a value for “Nominal Current that is less than 30% of the drive rating. This is notallowed due to problems encountered with a smallmotor and a large drive. Try to go back to the beginning of step 6 and repeat the entries. If this doesn’t work, see Overflow list in tro...
Page 21 - Control buttons; Motor Potentiometer function
21 Control buttons Jog Shift Sequencing Press START button to command the Drive to the Enable andRun state Press STOP button commands to stop the Drive from theRun state Press to display the current reference value and to increasethe reference value and accelerate the drive. Press to decrease the re...
Page 23 - Overflow list
23 11. Troubleshooting Overflow list CODE CAUSES 10 ; 54 The ratio between the Encoder 1 pulses[416] and the number of motor pole pairs must behigher than 128 3 ; 4 The Stator resistance [436] value is too high. The motor is not compatible with the drivesize used. 5 ; 8 ; 9 ; 15 The Leakage inductan...
Page 24 - List of Self-tuning Error Messages; Generic messages
24 List of Self-tuning Error Messages Generic messages Description Note “Drive disabled”: Provide enable input by setting terminal 12 high. “Not ready”: “ Take values part 1 ”, “ Take values part 2a ”, “ Take values part 2b ”or “T ake values part 3 ” can not be executed because the measurement has n...
Page 25 - Failure alarms in the keypad display
25 Failure alarms in the keypad display Failure alarm Possible causes BU overload The braking duty cycle is out of the allowed range Bus loss Failure in the Bus connection (only with interface Bus option card) Check the Bus connection EMC compatibility problem, check wiring. Curr fbk loss Failure in...
Page 27 - Other faults
27 Undervoltage Line voltage parameter incorrectly set. Remedy: set parameter correctly and then acknowledgethe failure via RESET*. The incoming voltage to the power section of the device is too low due to: - too low an AC input voltage or extreme line dips - poor cable connections (e.g. terminals o...
Page 30 - GE Industrial Systems
GEK-105661 (5M 5/99) GE Industrial Systems 1501 Roanoke Boulevard, Suite 435Salem, VA 241531-800-543-6196www.GEindustrial.com