Gateway 312785C - Manual

Graco Gateway Overview 312785C 5 Graco Gateway Overview The Graco Gateway enables the ProMix 2KS to network with a programmable logic controller (PLC). Kits are available for Ethernet, DeviceNet, or Profibus protocols. The Graco Gateway will support many other protocols; contact Graco Technical Assi...

Install the Gateway Module Hardware 312785C 7 Connect the Module to the EasyKey F IG . 1 is only a guide showing installation of the Graco Gateway in a ProMix 2KS System; it is not a complete system design, Contact your Graco distributor for assis-tance in designing a system to suit your particular ...

Install the Gateway Module Hardware 312785C 11 Mount the Control on DIN Rail The Gateway control mounts on a DIN rail. Tilt the con-trol and push down onto the DIN rail, then push in. See F IG . 10. A minimum clearance of 1 in. (25 mm) above and below the control is required to ensure adequate venti...

Install the GracoConfig Software 12 312785C Install the GracoConfig Software GracoConfig software provides access to the Graco Gateway module hardware. The CD provided contains the GracoConfig software (GracoConfigXXX.exe, where the XXX represents the version control number). It also includes a prec...

Install the GracoConfig Software 312785C 13 Load the Software 1. Connect the USB cable (23, supplied) between the USB port on the Gateway module and a USB por t on your PC. See F IG . 12. 2. F IG . 13 will appear. Select “Yes, this time only”, then click Next. 3. F IG . 14 will appear. Insert the CD...

Graco Gateway Network Communications Configuration 312785C 15 Graco Gateway Network Communications Configuration Startup To run GracoConfig, select the icon from the Graco folder on the Programs section of your Start Menu. The main page will appear, showing the Commu-nications button. GracoConfig Ma...

Graco Gateway Network Communications Configuration 16 312785C Setup the Database 1. Double-click on the Communications button to open the preconfigured database (.gg2). The file is already setup for ProMix 2KS. See F IG . 18. 2. See F IG . 19. Highlight Protocol 1. Click the Edit but- ton on the rig...

Graco Gateway Network Communications Configuration 18 312785C Map Data 1. See F IG . 22. Select the block for data mapping. Click the Edit button next to the Star t Address field on the right side of the window. The Select Address win-dow will open. 2. Refer to Table 4 on page 30 for a Modbus map. S...

Modbus and I/O Data 312785C 21 Modbus and I/O Data See Table 4 through Table 5 for Modbus register addresses and input/output data. Reference the Discrete I/O listing of all the inputs and outputs (see page 30). Ensure these are fully under-stood. The same implementation used for Discrete I/O is use...

Modbus and I/O Data 312785C 29 ProMix 2KS Active Alarms (Modbus Register 40010) Table 3: ProMix 2KS Active Alarms (Modbus Register 40010) Bit Digital Input Binary Name Details Low Byte: 0 0000 0000 0000 0000 No Bits Set No Active Alarms Low Byte: 0 0000 0000 0000 0001 Comm_Error Low Byte: 0 0000 000...

Modbus and I/O Data 30 312785C ProMix 2KS Modbus/TCP Variable Map * This column represents the rule that must be implemented by automation. Writing to Read Only registers must be avoided. ** For ProMix 3KS Systems only. Table 4: ProMix 2KS Modbus/TCP Variable Map * Read/Write Status EasyKey Modbus R...

Modbus and I/O Data 312785C 31 ProMix 2KS Recipe Bits Table 5: ProMix 2KS Recipe Bits Recipe Bits Number Recipe Bits Number 5 4 3 2 1 0 5 4 3 2 1 0 0 0 0 0 0 0 0 1 0 0 0 0 1 33 0 0 0 0 0 1 1 1 0 0 0 1 0 34 0 0 0 0 1 0 2 1 0 0 0 1 1 35 0 0 0 0 1 1 3 1 0 0 1 0 0 36 0 0 0 1 0 0 4 1 0 0 1 0 1 37 0 0 0 1...

Troubleshooting 32 312785C Troubleshooting NOTE: This section covers the most common problems encountered while setting up, programming or using the product. Do not forget to always download in the device after changing settings in Graco Gateway. General Troubleshooting PROBLEM CAUSE SOLUTION Unit s...

Troubleshooting 312785C 35 Graco Gateway Messages Troubleshooting PROBLEM CAUSE SOLUTION Device incompatible with file. The device you are trying to down-load into doesn’t match the database device. Create a new database file corre-sponding to your device (File > New). Unable to open communicatio...

Troubleshooting 36 312785C Serial Communication Troubleshooting This section is used to troubleshoot the communication between two devices linked via serial ports, i.e. RS232 or RS485. TIP: For communication troubleshooting, it is strongly advised to create a new Graco Gateway database including onl...

Troubleshooting 312785C 37 Ethernet Communication Troubleshooting This section is used to troubleshoot the communication between two devices linked via Ethernet. TIP: For communication troubleshooting, it is strongly advised to create a new Graco Gateway database including only one data tag mapped t...

Troubleshooting 38 312785C LED Functions Status (STS) LED The green Status LED provides information on the sta-tus of the Graco Gateway, including various stages of the startup routine and any errors that occur. User Communication Ports - TX/RX LEDs Ethernet LEDs CompactFlash (CF) LED * Do not turn ...

System Electrical Schematic 312785C 39 System Electrical Schematic Non-Hazardous Area BARRIER BOARD OPERATOR INTERFACE 1 2 L1 N 85-250 VAC GND N L1 85-250 VAC 1 2 3 J5 +12VDC I/S (RED) COM (BLACK) SHIELD 1 2 3 J4 +24VDC OPEN COMMON DISPLAY BOARD NON-HAZARDOUS AREA 1 2 3 4 J9 + - FO IN (BLK) FO OUT (...

Parts 40 312785C Parts 15V331 Gateway Ethernet Kit (shown) 15V963 Gateway DeviceNet Kit 15V964 Gateway Profibus Kit ▲ Replacement Danger and Warning labels, tags, and cards are available at no cost. Parts labeled n/a are not available separately. NOTE: All brand names or marks are used for identific...

Appendix A: DeviceNet ™ Slave Communication 42 312785C Appendix A: DeviceNet ™ Slave Communication Overview This appendix describes the Gateway’s suppor t for Devi-ceNet and details the configuration steps necessary to use this feature. It does not provide a detailed descrip-tion of DeviceNet, but o...

Appendix A: DeviceNet ™ Slave Communication 44 312785C About DeviceNet DeviceNet is a connection-based network. In this con-text the term connection refers to a communication path between two or more devices, and not the physical (cable) connection to the DeviceNet network. A connec-tion must be est...

Appendix A: DeviceNet ™ Slave Communication 312785C 45 Hardware To use DeviceNet on the Gateway, an option card must first be installed. The option card provides the hardware necessary to support the CAN physical layer specifica-tion as required by the DeviceNet standard. Configuring the option card...

Appendix A: DeviceNet ™ Slave Communication 48 312785C Create Gateway Blocks Select the DeviceNet device from the tree at the left, and add two Gateway Blocks; one for Read Data and one for Write Data, using the Add Gateway Block button on the right hand pane. Select the first Gateway Block and sele...

Appendix A: DeviceNet ™ Slave Communication 312785C 51 Automatic Update of the EDS File DeviceNet nodes use an EDS (Electronic Data Sheet) to describe the communications parameters available at each device on the DeviceNet network. By design, each DeviceNet master can handle a maxi-mum of 124 Input ...

Appendix A: DeviceNet ™ Slave Communication 52 312785C Configure the RSNetWorx for DeviceNet Software RSNetWorx for DeviceNet is used to set up and manage a DeviceNet network. To begin the configuration, launch RSNetWorx for DeviceNet from your development PC. Start a new network by selecting: File&...

Appendix A: DeviceNet ™ Slave Communication 312785C 55 Configure the Allen Bradley ControlLogix PLC Allen Bradley ControlLogix PLCs are programmed with RSLogix 5000 programming software. To begin the DeviceNet configuration, launch RSLogix 5000 from your development PC. Create a ControlLogix program...

Appendix A: DeviceNet ™ Slave Communication 56 312785C Configure the DeviceNet Scanner to be address 0. Make sure to set up the 32-bit Input and Output memory spaces for a size of 32 (to match the configuration made above in both Gateway and RSNetWorx for DeviceNet). Select the RSNetWorx tab, and na...

Appendix B: Profibus ™ DP Slave Communication 312785C 57 Appendix B: Profibus ™ DP Slave Communication Overview This appendix describes the Gateway’s support for Pro-fibus DP and details the configuration steps necessary to set up a Graco Gateway with an S7300 PLC, CPU315-2DP via Profibus. It does n...

Appendix B: Profibus ™ DP Slave Communication 58 312785C About Profibus DP Profibus DP communication takes the form of block exchange. Profibus blocks are made of memory bytes where 2 bytes make a word and 4 bytes a double word, or Dword. A block is a range of consecutive byte addresses and is unidi...

Appendix B: Profibus ™ DP Slave Communication 312785C 59 Setup the PLC The Siemens Simatic Manager software is used to set up the S7300 PLC. The following figures and explana-tions are extracted from this software. Install the GSD file The first step is to install the GSD file so Simatic is able to ...

Appendix B: Profibus ™ DP Slave Communication 312785C 61 Setup the Profibus Network The following steps show how to set up the Profibus DP network. Skip these steps if your PLC application already possesses a Profibus DP network. In the floating window that represents the PLC, double click the DP ar...

Appendix B: Profibus ™ DP Slave Communication 64 312785C Add the Graco Gateway to the Profibus Network To add the Graco Gateway to the Profibus network, drag the Gateway Profibus Card from the Catalog navigation situated on the right hand side of HWConfig to the Profi-bus DP Master System. The card ...

Appendix B: Profibus ™ DP Slave Communication 66 312785C Graco Gateway Setup Once the PLC is setup, the Gateway can be pro-grammed to fit its configuration. NOTE: For a Gateway to communicate on Profibus DP, a Profibus Option card has to be fitted in the unit. Refer to the device manual to find the ...

Appendix B: Profibus ™ DP Slave Communication 68 312785C Setup Tags Once the communication is set up, tags can be created to access the PLC blocks. This is where the section Setup the Profibus Communication, page 66, is important. First, create a variable that correspond to the data type required. I...

Appendix B: Profibus ™ DP Slave Communication 70 312785C How Addressing Works PLC addressing is in byte and uses the scheme shown in F IG . 66. The Gateway addressing follows a different scheme, as shown in F IG . 67. This means that the address number will be different when accessing words or Dword...

Appendix B: Profibus ™ DP Slave Communication 312785C 71 Useful Formulas The following formula can be used to find the byte num-ber from a word address: ByteAddress = PLCOffset + (WordAddress x 2), where: • ByteAddress is the address we are looking for in the PLC • PLCOffset is the first byte number...

Appendix C: Graco Gateway to ControlLogix via Ethernet IP 312785C 73 ControlLogix Configuration 1. Run the RSLogix 5000 program and create a new configuration. 2. Add a 1756-ENET/B or a 1756-ENBT/A to your I/O configuration. You will need to: a. Switch to offline mode. b. Right click on the I/O Conf...

Appendix C: Graco Gateway to ControlLogix via Ethernet IP 312785C 77 Graco Gateway Configuration 1. Ethernet Settings. Set the IP Address to 192.168.2.101. This should match the Address/Host Name entered in F IG . 72. 2. Protocol Settings. Select the Ethernet/IP Slave Adapter communications driver. ...

Dimensions 312785C 79 Dimensions TI12825b 16.57 in. (420.9 mm) 15.07 in. (382.8 mm) 4.52 in. (114.8 mm) 5.31in. (134.9 mm) 8.71in. (221.2 mm) TI12930a

Technical Data 312785C 81 Technical Data Electrical power . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Vdc, +/- 10%. 200 mA minimum without expansion card; 1 Amp maximum with expansion card fitted. Requires Class 2 or SELV rated power supply. Communication por ts USB/PG Ports . . . . ....

All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. Original instructions. This manual contains English. MM 312785 Graco Headquarters: Minneapolis Int...