Page 2 - ) SAVE THESE INSTRUCTIONS; The installation must be inspected by trained technicians.
page 2 -- MI00/10056 rev. 8 —05/2006 1) SAVE THESE INSTRUCTIONS This manual contains important instructions for the EDP70 PLUS which should be followed during installation and maintenance of the UPS and associated batteries. 2) The installation must be inspected by trained technicians. The instructi...
Page 3 - WARNING; The UPS; ELECTRICAL PRECAUTIONS:
MI00/10056 rev. 8 — 05/2006-- page 3 WARNING The UPS contains hazardous voltages, even when all switches are open. In case of fire in the installation area, do not use water to extinguish fire. ELECTRICAL PRECAUTIONS: If the UPS is in By-pass mode and the Output switch is closed, no indications will...
Page 4 - Contents
page 4 -- MI00/10056 rev. 8 —05/2006 Contents 1.0 INTRODUCTION .................................................................................................. 9 1.1 Summary of the manual ...................................................................................................... 9 1.2 S...
Page 6 - Figures
page 6 -- MI00/10056 rev. 8 —05/2006 Figures Figure 1 – Block diagrams – 24/36kVA 10 Figure 2 – Block diagram – 50/80kVA 11 Figure 3 – Normal operation 12 Figure 4 – Utility Supply failure 12 Figure 5 – Re-establishing the Utility Supply 13 Figure 6 – Transferring the Load onto the Reserve Supply 13...
Page 7 - EQUIPMENT DELIVERY AND STORAGE; Delivery
MI00/10056 rev. 8 — 05/2006-- page 7 EQUIPMENT DELIVERY AND STORAGE Delivery The equipment and battery are delivered separately. On receipt, the packaging must be checked for any signs of damage. Any damage or missing parts should be reported to the carrier within 24 hours of delivery. Unpacking Car...
Page 9 - INTRODUCTION; Summary of the manual; Summary of the equipment
MI00/10056 rev. 8 — 05/2006-- page 9 1.0 INTRODUCTION 1.1 Summary of the manual This handbook provides for the safe installation, startup and use of the EDP70 PLUS Uninterruptible Power System (UPS). The Company recommends that the equipment be installed and regularly maintained by a Chloride Author...
Page 10 - Block diagram; 4kVA - STANDARD CONFIGURATION
page 10 -- MI00/10056 rev. 8 —05/2006 1.3 Block diagram Figure 1 – Block diagrams – 24/36kVA 24kVA - STANDARD CONFIGURATION BatteryContactor 36kVA - STANDARD CONFIGURATION BatteryContactor 36kVA - 480V/208V CONFIGURATION BatteryContactor S3 S3 IN THE ABSENCE OF A SEPARATE RESERVESUPPLY THE RESRVE IS...
Page 12 - Operational modes
page 12 -- MI00/10056 rev. 8 —05/2006 1.5 Operational modes Figure 3 – Normal operation During normal operation the load is supplied by the mains through the rectifier and inverter. The rectifier also supplies the current for recharging and maintaining the battery in a fully charged state. Figure 4 ...
Page 14 - SAFETY; General safety; electrical shock and danger to personal safety.; DIRECT CURRENT SUPPLY; ON position of the switches
page 14 -- MI00/10056 rev. 8 —05/2006 2.0 SAFETY Read all instructions carefully before installing or operating the equipment. 2.1 General safety The procedure described in these instructions is intended for use by persons experienced in the operation of Uninterruptible Power Systems and ancillary e...
Page 15 - Electrical precautions
MI00/10056 rev. 8 — 05/2006-- page 15 Page Right Control For explanation see Para. 6.2. of this manual Record Up For explanation see Para. 6.2. of this manual Record Down For explanation see Para. 6.2. of this manual 2.3 Electrical precautions Never handle a component or assembly without first confi...
Page 16 - STORAGE; Mechanical characteristics; - Ambient temperature
page 16 -- MI00/10056 rev. 8 —05/2006 3.0 STORAGE If the EDP70 PLUS UPS cannot be installed within sixty days of delivery, there is a danger of the integral battery becoming discharged thereby sustaining permanent damage and affecting the standby period available and battery life. The date the batte...
Page 18 - Figure 8 –
page 18 -- MI00/10056 rev. 8 —05/2006 Figure 8 – 36 Footprint and cabinet dimensions 50,0 200(7.87) SPACE REQUIREDBY THE WHEELWHEN ROTATING 600,0 CABLE ENTRY 500 (19.68) X 110 (4.33) (2 5 .3 9 ) (1 .1 8 ) 6 4 5 ,0 3 0 ,0 (23.62) 500 (19.7) 530 (20.9) 150(5.9) 700,0 N R 4 X (ø 0 ,3 1 ) ø 8 125,0(4.92...
Page 26 - Installation
page 26 -- MI00/10056 rev. 8 —05/2006 4.2 Installation Check the rating label on the rear of the front panel of the EDP70 PLUS UPS to ensure the input/output voltages, frequency and load are all within the rating of the UPS. EDP70 PLUS is designed to operate in an office environment with an optimum ...
Page 27 - Recommended wire sizes; Grounding conductors are sized per NEC 250.122.; Refer to UPS ampacity table on following page.
MI00/10056 rev. 8 — 05/2006-- page 27 Recommended wire sizes 1) It is recommended that the external cables and protection be selected for the highest rated unit of the model in use. 2) Reserve (or primary) input and output Neutral cable size should be greater than that of the line cables in order to...
Page 28 - Reserve Supply; Rated
page 28 -- MI00/10056 rev. 8 —05/2006 A.C. Supply Reserve Supply UPS Type V in /V out Rated current (A) Protection device (A) Output Nominal current (A) Nominal current (A) Protection device (A) 24/12kVA 42 60 33 33 50 24/18kVA 60 80 50 50 70 24/24kVA 208/120- 208/120 78 100 67 67 90 24/12kVA 19 30 ...
Page 29 - Ventilation
MI00/10056 rev. 8 — 05/2006-- page 29 4.4 Ventilation UPS can work in a continuous environment within 18 ° F[-10 ° C] to 104 ° F [+40 ° C ] temperature range, although, ideally the ambient temperature should be below 78 ° F [25 ° C]. The heat, dissipated by the UPS (indicated on figure 7), is extrac...
Page 30 - CONNECTION; Connection diagrams; UNINTERRUPTIBLE POWER SYSTEM
page 30 -- MI00/10056 rev. 8 —05/2006 5.0 CONNECTION Figure 17 – Connection diagrams THE AC AND DC SUPPLIES TO THE EDP70 PLUS UPS, AND THE AC OUTPUT FROM THE UPS, SHOULD BE FED THROUGH SUITABLY RATED CIRCUIT BREAKER OR FUSE(S) AND ISOLATING SWITCH SUITABLE FOR BRANCH CIRCUIT PROTECTION. NOTE: INTERR...
Page 32 - Electrical connections; All electrical connections must; Installation must be performed by a qualified electrician.
page 32 -- MI00/10056 rev. 8 —05/2006 5.1 Electrical connections WARNING! All electrical connections must be made by a qualified electrician and meet local electrical code standards Before attempting to connect the mains supply, the reserve/bypass supply or the load, ensure that all supplies, includ...
Page 33 - Battery Compartment
MI00/10056 rev. 8 — 05/2006-- page 33 5.2 24 – 12/18/24kVA Ensure the AC supplies and load are switched OFF. Check that all the EDP70 PLUS UPS Switches (behind the front panel) are switched OFF, see Figure 18 . The AC supply cables must be suitable for carrying the maximum supply demand. The voltage...
Page 34 - Hinged panel security screws
page 34 -- MI00/10056 rev. 8 —05/2006 Figure 19 - 24 – 12/18/24kVA: Switches Access to the terminals for electrical connections is as follows: a) Remove front panel see Figure 18 . b) Remove the two securing screws for the hinged front panel. c) This exposes the electrical terminal rail, see Figure ...
Page 36 - Terminal board compartment
page 36 -- MI00/10056 rev. 8 —05/2006 5.3 36 – 24/30/36kVA Ensure the AC supplies and load are switched OFF. Check that all the EDP70 PLUS UPS Switches (behind the front panel) are switched OFF, see figure 13. The AC supply cables must be suitable for carrying the maximum supply demand. The voltage ...
Page 37 - Access plate
MI00/10056 rev. 8 — 05/2006-- page 37 Figure 22 - 36 – 24/30/36kVA: Connections Access to the terminals for electrical connections is as follows: a) Remove front panel see Figure 22 . b) Remove the terminal board compartment panel by unscrewing the fixing screws at the front. c) This exposes the ele...
Page 38 - FRONT
page 38 -- MI00/10056 rev. 8 —05/2006 Figure 23 - 36 – 24/30/36kVA: Cable Connections 4/2005 QS4 Modem and Multicompower supplies G R O U N D N E U T R A L ( R E S /O U T ) P R IM A R Y IN P U T E X T E R N A L B A T T E R IE S R E S E R V E IN P U T O U T P U T U PE QS1 W2 U1 V W N U2 V2 V1 W1 FRON...
Page 39 - Figure 24 – 50/80kVA: Switches and Breakers
MI00/10056 rev. 8 — 05/2006-- page 39 5.3 EDP70 PLUS 50/80kVA Ensure the AC supplies and load are switched OFF. Check that all the EDP70 PLUS UPS Switches (behind the front panel) are switched OFF, see figure 16. The AC supply cables must be suitable for carrying the maximum supply demand. The volta...
Page 40 - Remove front panel see
page 40 -- MI00/10056 rev. 8 —05/2006 Figure 25 – 50/80kVA: Connections Access to the terminals for electrical connections is as follows: a) Remove front panel see Figure 22 . b) Remove the terminal board compartment panel by unscrewing the fixing screws at the front. e) This exposes the electrical ...
Page 41 - REAR
MI00/10056 rev. 8 — 05/2006-- page 41 Figure 26 – 50/80kVA: Cable Connections Modem and Multicompower supplies RAU - FEMALE Computer relayinterface - FEMALE RS232 - MALE QS3 R E S E R V E IN P U T P R IM A R Y IN P U T E X T E R N A L B A T T E R IE S QS1 U U1 V1 W1 V W QS2 FRONT E .P .O . O U T P U...
Page 42 - Signal connections; Possible uses of this could be one, or more, of the following:
page 42 -- MI00/10056 rev. 8 —05/2006 5.4 Signal connections a) Emergency Power Off When the connection between terminals 1 and 2 is opened, the UPS will stop, and it will automatically restart when the switch is closed. This allows a remote E.P.O. to be installed, in series with the standard one in...
Page 43 - CONTROLS; User Controls; Figure 27 – Control panel
MI00/10056 rev. 8 — 05/2006-- page 43 6.0 CONTROLS 6.1 User Controls The user controls are situated on the front panel, see Figure 27 . Access to the Equipment Power Switches can be obtained by removing the front cover. Figure 27 – Control panel Illuminated Liquid Crystal Display User Switches Audib...
Page 44 - Control Panel
page 44 -- MI00/10056 rev. 8 —05/2006 6.2 Control Panel Inverter Start Up This allows the user to turn on and reset the inverter. This is normally only used when starting the UPS. Inverter Shutdown The switch incorporates a safety feature to prevent inadvertent operation yet still allow rapid shutdo...
Page 45 - START UP; MAINTENANCE BYPASS
MI00/10056 rev. 8 — 05/2006-- page 45 7.0 START UP 1. Switch on the AC reserve and the main AC Utility supply to the UPS. 2. Turn on the Utility supply Input, Reserve Input (if fitted) and UPS Output switches located behind the front panel, see figure 18 for 24kVA, figure 21 for 36kVA or figure 24 f...
Page 46 - Close down the load in an orderly manner.; Installing the EPO
page 46 -- MI00/10056 rev. 8 —05/2006 9.0 SHUT-DOWN 1. Close down the load in an orderly manner. 2. Push the (inverter shutdown) button for more than 2 seconds. 3. Turn the main switch to OFF. Note: If the electricity supply to the site is switched off outside normal working hours, the EDP70 PLUS sh...
Page 47 - VISUAL AND AUDIBLE ALARMS; Silencing Audible Alarm; Liquid Crystal Display
MI00/10056 rev. 8 — 05/2006-- page 47 10.0 VISUAL AND AUDIBLE ALARMS The EDP70 PLUS UPS is equipped with visual and audible alarms which indicate the status of the UPS to the operator. The visual alarms are displayed on the LCD and the mimic panel. 10.1 Silencing Audible Alarm The audible alarm soun...
Page 48 - Display Page Headings
page 48 -- MI00/10056 rev. 8 —05/2006 10.4 Display Page Headings After initial power up, under normal operating conditions, the main page heading will be displayed: UPS xx KVA SYSTEM NORMAL The first line displays the power rating of the EDP70 PLUS UPS, the second line is the system status. During n...
Page 49 - BATTERY TEST
MI00/10056 rev. 8 — 05/2006-- page 49 By pressing the button marked again, the selected battery test period appears on the display: BATTERY TEST WEEKLY The button marked is pressed to scroll through the 4 battery test period available (WEEKLY, FORTNIGHTLY, MONTHLY and NONE). The button marked is pre...
Page 50 - POWER HISTORY
page 50 -- MI00/10056 rev. 8 —05/2006 If at any time the inverter is blocked then the power history heading appears: POWER HISTORY DOWN TO ACCESS The power history page is described in detail in section 10.6. The machine measurement signals are accessed from the main page heading as follows: UPS xx ...
Page 54 - A xxx V B xxx V C xxx V
page 54 -- MI00/10056 rev. 8 —05/2006 The measurement signals are accessed from the load output - reserve supply page as follows: LOAD/RES ALARMS NO ALARMS ACTIVE Normal operating mode press once LOAD f xx.x Hz A xxx V B xxx V C xxx V Displays the frequency and phase-neutral voltage supplied to the ...
Page 55 - Abnormal operating mode messages; UPS xx KVA; MAIN PAGE HEADING ALARMS
MI00/10056 rev. 8 — 05/2006-- page 55 10.5 Abnormal operating mode messages Under abnormal operating conditions, the normal functioning heading on the main page UPS xx KVA SYSTEM NORMAL is replaced with the alarm page: UPS xx KVA SYSTEM ALARM If at least 1 alarm is activated for each block; the »NO ...
Page 56 - Under this condition, the following message is displayed:
page 56 -- MI00/10056 rev. 8 —05/2006 When the battery is discharging, the machine displays the residual autonomy and the discharging time information. 1. If no information on autonomy is available, then the following message is displayed: BATTERY DISCHARGING AUT calc DIS xx min where xx represents ...
Page 58 - INVERTER ALARMS
page 58 -- MI00/10056 rev. 8 —05/2006 INVERTER ALARMS MESSAGE CONDITION NOT CALIBRATED FAULT PCB SUPPLY FAULT FAULT OUT OF SYNC WARNING DESATURATION FAULT OVER TEMPERATURE FAULT BYPASS SWITCH CLOSED FAULT SHUTDOWN IMMINENT WARNING DC VOLTAGE HIGH FAULT DC VOLTAGE LOW WARNING INVERTER NOT RUNNING FAU...
Page 60 - Figure 28: Power History Structure
page 60 -- MI00/10056 rev. 8 —05/2006 10.6 Power History The power history is only available when the inverter is blocked; it provides a visual display of the status of the alarms and measurements over a period of 10 seconds before and 1 second after the inverter stops in steps of 0.1 s. The power h...
Page 61 - Battery Autonomy Test; system normal message; Resetting data loss manually
MI00/10056 rev. 8 — 05/2006-- page 61 10.7 Battery Test The EDP70 PLUS has an automatic battery control function which checks the condition of the battery periodically without affecting the output in any way. While this test is being carried out, the message »TESTING BATTERY» will appear. This test ...
Page 62 - COMPUTER INTERFACE; Pin; Figure 29 EDP 70 Plus Computer Interface Pin Layout
page 62 -- MI00/10056 rev. 8 —05/2006 11.0 COMPUTER INTERFACE 11.1 AS400 The EDP70 PLUS UPS is fitted with a 9 pin female ‘D’ type socket for direct connection to a IBM AS/400 computer or equivalent, see Figure 29 . This facility can also be used with operating system software of other manufactu...
Page 63 - Figure 30 EDP70 PLUS Remote Alarms Pin Layout
MI00/10056 rev. 8 — 05/2006-- page 63 11.2 RS232 The EDP70 PLUS UPS is fitted with a 9 pin male ‘D’ type plug which enables a communication link to be established between a computer and the microprocessor controller in the EDP70 PLUS UPS. The link allows the Chloride ‘EASY PLUS’ and ‘LIFE 2000’ soft...
Page 64 - Stand on a rubber mat and use insulated tools.
page 64 -- MI00/10056 rev. 8 —05/2006 13.0 BATTERIES 13.1 EDP70 PLUS/24/18/12 : Battery Installation/Start-up SAFETY - Ensure all the Switches are turned to OFF before starting to install the batteries. If any Switches are not turned to OFF the equipment and battery may be damaged. It is also essent...
Page 66 - MAINTENANCE AND SPARE PARTS
page 66 -- MI00/10056 rev. 8 —05/2006 13.3 EDP70 PLUS above 24KVA: Battery Installation/Start-up SAFETY - Ensure the Equipment ON/OFF Switch is turned to OFF before starting to install the batteries. If the Equipment ON/OFF Switch is not turned to OFF the equipment and battery may be damaged. It is ...
Page 67 - EDP70 PLUS SYSTEM LOG; Date
MI00/10056 rev. 8 — 05/2006-- page 67 EDP70 PLUS SYSTEM LOG It is recommended that any maintenance action or failure of the SYSTEM be recorded in this log. Date Time Event Action/Result
