Garmin 906-1090-05 - Manual

Page 2 - Tools Needed

Tools Needed : Vise Grips or Similar Pliers Ratchet 12mm socket10mm socket Extension 6mm internal Hex Bit (Allen) Torque Wrench Hacksaw #1 Phillips screw driver#3 Phillips screw driver Locktite or Similar thread locker Warning! Please Read. This application can be a difficult throttle installation, ...

Page 3 - Suzuki Throttle Parts; Part Number

Suzuki Throttle Parts Item # Part Number Description Qty. 1 120-1090-05 Throttle Actuator Assembly. Suzuki 1 3

Page 4 - Figure 1

4 Step One: Disconnect motor from battery and or disconnect safety lanyard, to prevent motor from starting during throttle actuator installation Step Two: Remove Cover (cowling) from motor. Step Three: Remove the right side cover as described in the Service Manual. Figure 1 Figure 2 Figure 3

Page 5 - Pop the ring off the ball on the drive; Remove the Hex Cap Screw from the actuator as seen in; Figure 4

5 Step Four: Pop the ring off the ball on the drive arm of the throttle actuator that’s located just below the carburetor, as seen in Figure 4. Figure 6 Step Five: Remove the Hex Cap Screw from the actuator as seen in Figures 5 & 6. Remove the Drive arm. Figure 4 Figure 5

Page 6 - Step Six: Modify drive arm; LUG; Step Seven: Reinstall Throttle Drive Arm.; right; tighten hex head screw.; Original Part

Figure 9 6 Figure 7 Modified Part Figure 8 Step Six: Modify drive arm Use a hack saw or similar to remove the left "ear" of the throttle drive arm. See Figure 7. (You can smooth the edges with a file or a piece of sand paper if needed. NOTE: The throttle lever must be free to advance with ou...

Page 7 - Push the ring back over the ball on the

Step Nine: Remove the head bolt, as indicated in Figure 11 & 11-A. 7 Figure 10 Figure 11-A Figure 11 Step Eight: Push the ring back over the ball on the drive arm, per Figure 10.

Garmin 906-1090-05 - Manual

Table of Contents:

Summary

Other Garmin Models