Page 2 - Exatron 3000B
Page 3 - TABLE OF CONTENTS
Exatron 3000B www.exatron.com i TOC TABLE OF CONTENTS CHAPTER 1 INTRODUCTION.................................................................................................................... 1-1 M ODEL 3000B O VERVIEW ...................................................................................
Page 7 - Chapter 1; Model; Other Options Available as Requested
Exatron 3000B www.exatron.com 1-1 Chapter 1 Introduction Chapter 1 Introduction This user's guide provides installation, operation and maintenance information for all 3000B SeriesHandlers. The E XATRON Model 3000B Handler is a tube to tube, gravity feed, eight-sort handler designed for a wide variet...
Page 9 - Exatron Support Services; Toll-Free Telephone Customer Service Line; Standard Warranty; Customer In-House Service
Exatron 3000B www.exatron.com 1-3 Chapter 1 Introduction Exatron Support Services Toll-Free Telephone Customer Service Line For factory technical support, call 1-800-EXA-TRON, between 8:00 A.M. and 5:00 P.M. Pacific time,Monday through Friday. W hen calling, please have your E XATRON equipment close...
Page 10 - Offshore Warranty Service
Exatron 3000B www.exatron.com 1-4 Chapter 1 Introduction Offshore Warranty Service An E XATRON Handler purchased in the United States and then shipped offshore will be warranted through E XATRON in California. Replacement parts are furnished for a period of one year from date of purchase with the ex...
Page 11 - Also Available From Exatron:
Exatron 3000B www.exatron.com 1-5 Chapter 1 Introduction The Model 3010B with One Elevated Temperature Track The Model 3010B Hot Rail adds a single track hot rail to the input of the handler. This track holds twentyinches of devices in order to preheat them prior to test. The temperature range of th...
Page 14 - Labels; Availability of Warning Labels:
Exatron 3000B www.exatron.com 1-8 Chapter 1 Introduction Warning/Caution Labels Y OUR NEW E XATRON HANDLER WILL ARRIVE WITH SOME OR ALL OF THE FOLLOWING WARNING LABELS ATTACHED : EXATRONPART NUMBER LABEL TEXT LAB03-001 DANGER - INVISIBLE LASER RADIATION WHEN OPEN ... LAB03-004 DANGER - ELECTRICAL HA...
Page 27 - Chapter 2; Exatron Safety Features; Electrical Hazards
Exatron 3000B www.exatron.com 2-1 Chapter 2 Installation Chapter 2 Installation Basic installation of your new Exatron handler will consist of the following three major steps: I. Unpacking the handling equipment and assembling its peripheral parts. II. Powering up the handler and running Diagnostics...
Page 28 - Compressed Air; Overall System Safety; Unpacking, Assembling; UNPACKING AMBIENT HANDLERS: MODEL 3000B
Exatron 3000B www.exatron.com 2-2 Chapter 2 Installation Compressed Air Your Exatron handler may require a compressed air supply. If your specific changeover kit requirescompressed air, connect the handler to an 80 PSI (+/- 3PSI) air source. Please refer to the "AirRequirements" section of t...
Page 29 - UNPACKING THE POWER SUPPLY; UNPACKING THE FRED/AMBIENT ASSEMBLY
Exatron 3000B www.exatron.com 2-3 Chapter 2 Installation 5. Save the bolts and their washers with the wooden base and return them to the shipping container. 6. Replace the internal carton and the top cushion panel. 7. Carefully examine the space between the container and the four side cushion panels...
Page 33 - UNPACKING HOT RAIL HANDLERS:; UNPACKING THE FRED/ENVIRONMENTAL ASSEMBLY
Exatron 3000B www.exatron.com 2-7 Chapter 2 Installation UNPACKING HOT RAIL HANDLERS: MODEL 3010B Tools required: One standard flat-bladed screwdriverOne Phillips head screwdriver The Model 3010B Hot Rail is shipped in at least three boxes. The largest box, 46" x 23" x 32" contains theha...
Page 34 - UNPACKING THE HOT RAIL HANDLER ASSEMBLY
Exatron 3000B www.exatron.com 2-8 Chapter 2 Installation 5. Locate the two blue pivot plates (#3000-035.) 6. Locate two #3/8 x 16 x 2.75" long bolts, four #3/8 x 16 x 1.75" long bolts, six #3/8 lockwashers and six #3/8 x 16 hex nuts. 7. Place the #3/8 x 16 bolts and pivot plates on the riser...
Page 35 - General Operating Specifications; Electrical Requirements; Air Requirements
Exatron 3000B www.exatron.com 2-9 Chapter 2 Installation General Operating Specifications Electrical Requirements Handlers shipped either within the United States or off-shore have built-in electrical supplycapability for 100VAC to 240VAC, 50Hz to 60Hz, except in the case of the Model 3010B Hot Ra...
Page 36 - Environmental Operating Specifications; Location; Handler with Printer; ESD Grounding
Exatron 3000B www.exatron.com 2-10 Chapter 2 Installation Environmental Operating Specifications Location ALL "BENCHTOP" (ALSO KNOWN AS "TABLE TOP," "PLATE MOUNTED") HANDLERS MUST BEBOLTED SECURELY TO THE TOP OF THE BENCH. The handler's center of gravity is fairly high in rel...
Page 37 - DUT Materials; Tilt Mechanism - Table Top Mounting
Exatron 3000B www.exatron.com 2-11 Chapter 2 Installation DUT Materials Device Under Test Component packages vary in the materials from which they're made. The composition and size ofpackages can cause wear on the parts of the handler with which they come into contact. Heavy, rough-surfaced DUTs wil...
Page 38 - Powering Up, Running Diagnostics
Exatron 3000B www.exatron.com 2-12 Chapter 2 Installation Powering Up, Running Diagnostics You may find it beneficial to contact your local Exatron Representative to assist you in setting up yourhandler. If you prefer, please feel free to call the Exatron Customer Service Department for assistance a...
Page 40 - Practice session: Cycling sample devices
Exatron 3000B www.exatron.com 2-14 Chapter 2 Installation Practice session: Cycling sample devices 1. Upon completion of all Handler Diagnostics sequences, turn the handler power off, then on again. W hen the handler controller displays MOD SET UP ? NO , press the [SET UP] button to toggle this mess...
Page 41 - The Exatron Octoloader
Exatron 3000B www.exatron.com 2-15 Chapter 2 Installation The Exatron Octoloader E XATRON ’ S eight-tube capacity automatic tube loading mechanism, called the Octoloader, will automatically load any device supplied in tubes into your E XATRON handling system. The Octoloader assembly snaps onto the h...
Page 43 - Chapter 3; OVERVIEW
Exatron 3000B www.exatron.com 3-1 Chapter 3 Interface Info Chapter 3 Interface Information OVERVIEW The test site on the Handler may be interfaced to virtually any programmer and/or tester available. Someinterfaces require custom configuration prior to shipment but the only requirement for a given p...
Page 44 - General Interface Options and Set Up; Accessing a Handler Control Interface:; From; General Interface RAM Selections:; Interface Type: Address 00D2
Exatron 3000B www.exatron.com 3-2 Chapter 3 Interface Info General Interface Options and Set Up Accessing a Handler Control Interface: W hen the handler powers up, you will be given the opportunity to, PICK INTERFACE? If you press the [Enter] button, the previously selected interface (or default int...
Page 45 - Pick Up Delay: Address 00A9; Gate Delay: Address 00AB; Tester Sort Set Up: Addresses 00C0 to 00C7
Exatron 3000B www.exatron.com 3-3 Chapter 3 Interface Info Pick Up Delay: Address 00A9 This delay allows additional time after the handler has detected the device under the plunger beforeturning on the vacuum to pick up the DUT at the start of the test cycle. The delay counts down in HEX, in10 milli...
Page 46 - Handler Binning Setup
Exatron 3000B www.exatron.com 3-4 Chapter 3 Interface Info Handler Binning Setup I. Introduction: E XATRON handlers are designed to accept as many as eight sort messages from your tester/programmer equipment. Selecting which output bins the handler will then put your devices in is accomplished bypro...
Page 47 - IV. Storing Bin Assignments in Handler Memory:
Exatron 3000B www.exatron.com 3-5 Chapter 3 Interface Info IV. Storing Bin Assignments in Handler Memory: The handler uses a look-up table to assign handler output bins/tubes to tester sort signals. The outputtube parameters are stored as a two digit hexadecimal number in the handler’s memory (e.g.:...
Page 48 - Memory addresses in
Exatron 3000B www.exatron.com 3-6 Chapter 3 Interface Info Memory addresses in handler memory for output binning data: Sort # Address 1 00C0 2 00C1 3 00C2 4 00C3 5 00C4 6 00C5 7 00C6 8 00C7
Page 49 - Patterns; Test Signal - Bin Sort Data Worksheet
Exatron 3000B www.exatron.com 3-7 Chapter 3 Interface Info Sort # Addr. 1 00C0 2 00C1 3 00C2 4 00C3 5 00C4 6 00C5 7 00C6 8 00C7 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 SortSignal __ __ __ __ __ __ __ 1 ____ ____ Patterns Hex DataNumeral 8 7 6 5 4 3 2 1 SortSignal __ __ __ __ __ __ __ ____ ____ Patterns Hex ...
Page 51 - Handler Port Interface; Handler Port Pin Out:
Exatron 3000B www.exatron.com 3-9 Chapter 3 Interface Info Handler Port Interface T HE H ANDLER P ORT INTERFACE USES SIMPLE TTL- COMPATIBLE SIGNALS TO CONTROL THE HANDLER . This parallel port interface utilizes the 24 pin “D” connector on the side of the handler. It has been designedto be compatible...
Page 53 - NOTE
Exatron 3000B www.exatron.com 3-11 Chapter 3 Interface Info F IGURE 3-2 H ANDLER P ORT I NTERFACE Timing Detail The handler first moves a device into the test site. After allowing time for the device to settle, ( NOTE : this settling time is programmable; use address 0097) the test head plunger pick...
Page 54 - Handler Port Options:; ND; START PULSE WIDTH: ADDRESS 0098
Exatron 3000B www.exatron.com 3-12 Chapter 3 Interface Info To abort the test, press the [Clear] button on the handler controller. This will sort the DUT to the Home bin, output tube 5.Once the handler receives a sort pulse, it checks that: 1. The sort has a corresponding output. If not, you will se...
Page 55 - ECOND
Exatron 3000B www.exatron.com 3-13 Chapter 3 Interface Info operator that the handler is making an error, when in fact the tester has made an error. Therefore, it isa good idea to set this check to On whenever your application allows for it. S ECOND S TART P ULSE F EATURE 2ND START WIDTH: ADDRESS 00...
Page 57 - AUD
Exatron 3000B www.exatron.com 3-15 Chapter 3 Interface Info RS-232 Interfaces E XATRON S UPER ~ E XATRON RS-232 ~ H P RS-232 ~ P ROGRAMMER RS-232 RS-232 Port Options: Listed below are addresses in the handler's battery backed-up RAM which may be edited to fine tunethe handler for your specific progr...
Page 58 - Exatron Super; GROUND
Exatron 3000B www.exatron.com 3-16 Chapter 3 Interface Info Exatron Super The Exatron Super interface allows for computer control of the handler, tester/programmer, andlabel/laser marker as a complete system. This interface uses the handler’s RS-232 Control Port tocommunicate with the controlling co...
Page 59 - SERIES ONLY
Exatron 3000B www.exatron.com 3-17 Chapter 3 Interface Info E XATRON S UPER RS-232 C ONTROL C OMMANDS : [ 5000 SERIES ONLY .] This information is subject to change without notice. Contact E XATRON for latest revision. The following RS-232 control commands are used by the E XATRON 5000 Series Handler...
Page 60 - OMMANDS FROM THE; PC; TO THE
Exatron 3000B www.exatron.com 3-18 Chapter 3 Interface Info END LASER [CR] The handler is requesting an End-Of-Mark answer. Send an ASCII “ Z[CR]” when the laser mark is complete. ERROR [CR] The handler has received a command, but the command was not understood or is not one ofthe legal commands use...
Page 61 - EMOTE; RAM C; OMMANDS
Exatron 3000B www.exatron.com 3-19 Chapter 3 Interface Info R EMOTE RAM C OMMANDS : “A” command = Request ROM/RAM address setting. To check a single address setting in both thehandler’s ROM and RAM, send “ A90 [CR]” . A for address, 90 to FF for a given address. The handler will send back: 90 ROM 01...
Page 62 - BASIC HANDLER/CPU TEST CYCLE HANDSHAKE
Exatron 3000B www.exatron.com 3-20 Chapter 3 Interface Info BASIC HANDLER/CPU TEST CYCLE HANDSHAKE Summary: [E XATRON uses only standard upper case ASCII characters.] 1. H ANDLER SENDS AN "H [CR]." 2. T ESTER SENDS AN "R," READY . 3. H ANDLER CLOSES TEST CONTACTS ONTO THE DEVICE UNDE...
Page 63 - D TEST ASCII OUT: ADDRESS 00AD
Exatron 3000B www.exatron.com 3-21 Chapter 3 Interface Info NOTE: If the handler receives an incorrect bin sort, the message: BAD TEST RESULT will be displayed. The handler display will also flash the HEX equivalent of the result received on the handler's output doorLED’s. You may press the [Enter] ...
Page 65 - BIT CHECK: ADDRESS 00D1
Exatron 3000B www.exatron.com 3-23 Chapter 3 Interface Info L for a special case error. In the case of PART DROPPED ? message, the handler has failed to pick up the device with the test site plunger. The operator may press the handler’s [Enter] button to have the handler try again to pick up the dev...
Page 66 - Programmer RS-232 Troubleshooting Guide
Exatron 3000B www.exatron.com 3-24 Chapter 3 Interface Info Programmer RS-232 Troubleshooting Guide Follow all troubleshooting steps in sequence. 1. When I click the RunALL icon at the start of a new job, the monitor displays: “FE ERROR” message. This error occurs when using a D ATA I/O programmer o...
Page 67 - Chapter 4; Overview
Exatron 3000B www.exatron.com 4-1 Chapter 4 Handler Setup Chapter 4 Handler Set Up Overview The intelligent front panel microterminal of the Model 3000B handler controller allows jobs to be set upand running in minutes. Set Up consists of making handler operation selections regarding Package Type , ...
Page 68 - URR
Exatron 3000B www.exatron.com 4-2 Chapter 4 Handler Setup 3. Turn the handler ON by pressing the RED mushroom style power button on the front of thepower supply. NOTE: You may turn OFF the power to the handler at any time except within the first ten secondsof having turned the handler ON. Always tur...
Page 69 - HANDLER PORT
Exatron 3000B www.exatron.com 4-3 Chapter 4 Handler Setup 7. If you do wish to change any or all of the above settings, press the [SET UP] button to toggle the readout to MOD SET UP ? YS . Now press the [ENTER] button to make changes. A. The handler will now display PICK INTERFACE? Select HANDLER PO...
Page 71 - CHANGE RAM; BLASTING THE RAM
Exatron 3000B www.exatron.com 4-5 Chapter 4 Handler Setup CHANGE RAM The Model 3000B system allows the operator to change the RAM of the handler CPU. To access theChange RAM Mode of the Model 3000B: 1. Press the [SET UP] button on the handler controller. The message CHANGE RAM? NO will appear. 2. Pr...
Page 72 - RAM ADDRESS LISTING; handler fi; TABLE; RAM
Exatron 3000B www.exatron.com 4-6 Chapter 4 Handler Setup RAM ADDRESS LISTING The following table describes each address in numerical order. This information is current as of therevision date of this manual, however, the handler fi rmware changes regularly. Please refer to the Change Over Kit Supple...
Page 80 - Chapter 5; ENTERING DIAGNOSTICS MODE
Exatron 3000B www.exatron.com 5-1 Chapter 5 Diagnostics Chapter 5 Handler Diagnostics OVERVIEW This chapter describes the operation of the handler's extensive built-in diagnostics. These Diagnosticsallow every sensor, solenoid, switch, motor, and I/O Port in the handler to be individually tested. Us...
Page 81 - Diagnostics Quick Reference
Exatron 3000B www.exatron.com 5-2 Chapter 5 Diagnostics You may also enter Diagnostics Mode during most automatic device jam-clearing cycles, when the outputtube cover LEDs are flashing. If Diagnostics Mode is accessed during a jam, the handler will exit itsautomatic jam-clearing cycle and enter Dia...
Page 83 - Optional Function. Only installed on 3000B at customer request.
Exatron 3000B www.exatron.com 5-4 Chapter 5 Diagnostics [3] CHK LIGHT POLE ; Optional Function. Only installed on 3000B at customer request. This routine is used to check the functionality of the light pole for those systemsso equipped. The buttons act as toggle switches for the lights. As in the so...
Page 84 - SERVO MOTOR CHECK; to return to; ALL MOTOR CHECK; to return to ALL MOTOR CHECK.; SHUTTLE GATE SOLENOID.; To return to DIAGNOSTICS Menu.
Exatron 3000B www.exatron.com 5-5 Chapter 5 Diagnostics [2] SERVO MOTOR CHECK ; ↵ ↵↵ ↵ to return to ALL MOTOR CHECK . [1] Move to Pickup Site. [2] Move to Test Site [3] Move to Exit Site. [4] Set Pickup Location = _ _ _ _ [5] Set Test Site Location = _ _ _ _ [6] Set Exit Site Location = _ _ _ _ Ente...
Page 85 - Test Site Sensors, 0 Through 7
Exatron 3000B www.exatron.com 5-6 Chapter 5 Diagnostics ; ; ; ; Test Site Sensors, 0 Through 7 ________________________________________________________________ This diagnostic tests port 08, located on PCB #5000-398, PAL 398-72, U1, U2. Please refer to the TestHead W iring Diagram, in your Changeove...
Page 86 - Shuttle Position Sensors, 1 Through 8
Exatron 3000B www.exatron.com 5-7 Chapter 5 Diagnostics ; ; ; ; Shuttle Position Sensors, 1 Through 8 __________________________________________________________________ This diagnostic tests port B4, located on PCB #5000-A89, PAL A89-7. Please refer to drawing #5000-D66 and #6000-517 for sensor wiri...
Page 88 - Tube Switch, 1 Through 8
Exatron 3000B www.exatron.com 5-9 Chapter 5 Diagnostics ; ; ; ; Tube Switch, 1 Through 8 __________________________________________________________________ This diagnostic tests port B6, located on PCB #5000-A89, PAL A89-8. Please refer to drawing #6000-517 for sensor wiring details. TO ENTER THIS C...
Page 89 - Solenoid Check; Terminal; All Solenoids ON
Exatron 3000B www.exatron.com 5-10 Chapter 5 Diagnostics ; ; ; ; Solenoid Check __________________________________________________________________ This diagnostic tests port 03, located on PCB #5000-398, PAL 398-72, U5, U6. TO ENTER THIS CHECK: Handler displays DIAGNOSTICS Press the [2] key. Handler...
Page 91 - INTERFACE CHECK: Output Port; NONE
Exatron 3000B www.exatron.com 5-12 Chapter 5 Diagnostics ; ; ; ; INTERFACE CHECK: Output Port (Output Cover LED Check) __________________________________________________________________ For Output Port, this diagnostic tests port 12, located on PCB #5000-A89, PAL A89-3. For LEDs, this diagnostic tes...
Page 92 - INTERFACE CHECK: Input Sort Check
Exatron 3000B www.exatron.com 5-13 Chapter 5 Diagnostics ; ; ; ; INTERFACE CHECK: Input Sort Check __________________________________________________________________ This diagnostic tests port 14, located on PCB #5000-A89, PAL A89-2. TO ENTER THIS CHECK: Handler displays DIAGNOSTICS Press the [3] ke...
Page 93 - ALL MOTOR CHECK: Shuttle Motor Check
Exatron 3000B www.exatron.com 5-14 Chapter 5 Diagnostics ; ; ; ; ALL MOTOR CHECK: Shuttle Motor Check _______________________________________________________ This diagnostic tests input port C4, output port C4, C9, located on PCB #5000-397, PAL 397-3, U7. TO ENTER THIS CHECK:Handler displays DIAGNOS...
Page 94 - ALL MOTOR CHECK: Test Site Plunger Motor
Exatron 3000B www.exatron.com 5-15 Chapter 5 Diagnostics ; ; ; ; ALL MOTOR CHECK: Test Site Plunger Motor “Z-Motor” Check _______________________________________________________ This diagnostic tests input port C5, output port C5, C9 located on PCB #5000-397, PAL 397-4, U8. TO ENTER THIS CHECK: Hand...
Page 95 - ALL MOTOR CHECK: Octoloader Motor Check
Exatron 3000B www.exatron.com 5-16 Chapter 5 Diagnostics ; ; ; ; ALL MOTOR CHECK: Octoloader Motor Check __________________________________________________________________ This diagnostic tests input port C6, output port C6, C9 located on PCB #5000-397, PAL 397-5, U9. TO ENTER THIS CHECK: WARNING: V...
Page 98 - Modified Automatic Z Adjust Feature
Exatron 3000B www.exatron.com 5-19 Chapter 5 Diagnostics Modified Automatic Z Adjust Feature All E XATRON 3000B Series Plunge-to-Board handlers come equipped with a modified version of our automatic Z plunger top position adjustment. After the operator performs certain initializing functionsmanually...
Page 100 - Automatic Z Adjust Quick Reference
Exatron 3000B www.exatron.com 5-21 Chapter 5 Diagnostics Automatic Z Adjust Quick Reference W ith at least one device in the index section: 1 . Press [MANUAL] . 2 . Press [5] . 3 . Press [RUN] to begin the self-adjustment operation. 4 . Press [Clear] to exit Self Adjust Z and return to Manual Mode.
Page 102 - Chapter 6; Model 3000B Handler Status and Error Messages
Exatron 3000B www.exatron.com 6-1 Chapter 6 Display Dictionary Chapter 6 Display Dictionary Model 3000B Handler Status and Error Messages __________________________________________________________________ Messages which appear on the handler controller's display are alphabetically listed below in bo...
Page 104 - BIN 5 S0 FLUSH
Exatron 3000B www.exatron.com 6-3 Chapter 6 Display Dictionary BAD RESPONSE The handler is using the E XATRON RS-232 Interface. W hile the handler is establishing initial communication, it is seeking a Ready response "R" from the tester. If anything other than an " R " or " * ...
Page 105 - CHECK SUM ERROR
Exatron 3000B www.exatron.com 6-4 Chapter 6 Display Dictionary CHECK CONTACTS? This message indicates that the Z plunger has somehow become out of step and has moved too far up inthe Z motor assembly. At this point, the display may read Z MOTOR CRASH ? only, or it may first read Z MOTOR CRASH and th...
Page 106 - COUNTS RESET 0
Exatron 3000B www.exatron.com 6-5 Chapter 6 Display Dictionary 3. Verify that the plunger is mechanically adjusted correctly. Perform the Self Adjust Z procedure described in Chapter 5, Diagnostics. 4. Pressing the [Enter] button will skip past this error, but BE CAREFUL IN SELECTING THIS OPTION, be...
Page 109 - HANDLER OUT CHK; Enter
Exatron 3000B www.exatron.com 6-8 Chapter 6 Display Dictionary HANDLER OUT CHK Please refer to the Diagnostics/INTERFACE CHECK: Output Port Check (Output Cover LED Check)section in Chapter 5 of this manual for details. HANDLER PAUSED You have pressed the [PAUSE] button. The handler is now in a wait ...
Page 114 - MOTOR OFF
Exatron 3000B www.exatron.com 6-13 Chapter 6 Display Dictionary MOTOR A BUSY ? (Shuttle) MOTOR B BUSY ? (Z Motor Test Site Plunger) MOTOR C BUSY ? (Octoloader) MOTOR D BUSY ? (Optional - May Not Be Used) The handler is checking to see if the stepper motor is moving as needed for each of the above ha...
Page 116 - OUTPUT TUBE JAM; PART IN PI SITE
Exatron 3000B www.exatron.com 6-15 Chapter 6 Display Dictionary OCTO/INDEX CHECK Please refer to the Diagnostics/OCTO/INDEX CHECK section in Chapter 5 of this manual. OUTPUT CLEAR ? There has been a device jam at the handler's output. The handler now senses that the shuttle and the topof the output ...
Page 117 - PICK UP ERROR 1
Exatron 3000B www.exatron.com 6-16 Chapter 6 Display Dictionary PICK INTERFACE? The handler is asking you to select one of the following four interface choices: [1] = HANDLER PORT. [2] = EXATRON SUPER . Use this interface when the handler is being controlled by a PC using E XATRON -supplied software...
Page 118 - PLUNGER NOT UP
Exatron 3000B www.exatron.com 6-17 Chapter 6 Display Dictionary PLUNGE = _ _ _ _ A four digit number will be displayed following PLUNGE = _ _ _ _ . This refers to the number of steps the plunger will move when placing the DUT into the handler's PI contacts. Each step of the motor isapproximately .00...
Page 121 - START 1 TEST
Exatron 3000B www.exatron.com 6-20 Chapter 6 Display Dictionary START 1 TEST The handler has issued a Start Test command to the tester/PC. START 2 TEST The handler has detected a failure on the first test and is attempting to double-test the device. A secondStart Test command, possibly more, has bee...
Page 122 - SUM CHECK ERROR
Exatron 3000B www.exatron.com 6-21 Chapter 6 Display Dictionary 10. You may press the [7] key. This key only operates when the PROGRAM RS-232 interface has been chosen. The handler will display SET P/V/L MODE? Select one of the following operations: [1] = PROGRAM DEVICE? Sets the handler to bit chec...
Page 125 - ZERO COUNT ERR
Exatron 3000B www.exatron.com 6-24 Chapter 6 Display Dictionary Z MOTOR CRASH ? This message indicates that the Z plunger has somehow become out of step and has moved too far up inthe Z motor assembly. At this point, the display may read Z MOTOR CRASH ? only, or it may first read Z MOTOR CRASH and t...
Page 126 - Chapter 7; Daily Maintenance; Weekly Maintenance
Exatron 3000B www.exatron.com 7-1 Chapter 7 Preventive Maintenance Chapter 7 Preventive Maintenance Overview This chapter describes the operator's important contribution to handler productivity: keeping the Model3000B clean and smooth running. The following preventive maintenance guidelines are divi...
Page 127 - HAMPION
Exatron 3000B www.exatron.com 7-2 Chapter 7 Preventive Maintenance 5. W ipe down all stainless steel surfaces (non-trackwork) with C HAMPION brand Stainless Steel Cleaner (part #TLS09-125) sprayed onto a clean cloth. DO NOT SPRAY STAINLESS STEELCLEANER DIRECTLY ONTO THE HANDLER. DO NOT USE STAINLESS...
Page 128 - Monthly Maintenance
Exatron 3000B www.exatron.com 7-3 Chapter 7 Preventive Maintenance Monthly Maintenance AFTER 160 HOURS , OR MORE OFTEN AS NEEDED 1. Check the shuttle chain for signs of wear. Broken or worn links will cause the handler to jam and may cause damage to your devices. Replace chain as necessary. 2. Check...
Page 130 - Biannual Maintenance
Exatron 3000B www.exatron.com 7-5 Chapter 7 Preventive Maintenance Biannual Maintenance AFTER 1000 HOURS , OR MORE OFTEN AS NEEDED Schedule your handler to be taken out of service for one day. The entire handler should be inspected by aqualified technician. The following procedures should be impleme...
Page 133 - General Solenoid Maintenance Guidelines
Exatron 3000B www.exatron.com 7-8 Chapter 7 Preventive Maintenance General Solenoid Maintenance Guidelines 1. Keep the solenoids as clean as possible. 2. If the handler is used with devices which have excessive mold flash, the solenoids will require cleaning regularly. The frequency is dependent upo...
Page 134 - Air Regulator Maintenance Guidelines
Exatron 3000B www.exatron.com 7-9 Chapter 7 Preventive Maintenance Air Regulator Maintenance Guidelines Some E XATRON Changeover Kits use compressed air. If your kit does use compressed air, it will also require an air regulator. A high quality air regulator with coalescing air filter and shutoff va...
Page 137 - Vacuum Generator Maintenance Guidelines
Exatron 3000B www.exatron.com 7-12 Chapter 7 Preventive Maintenance Vacuum Generator Maintenance Guidelines Some E XATRON Changeover Kits contain a vacuum generator (a.k.a. "venturi") to create the vacuum used in the operation of the specific kit. Please refer to F IGURE 7-3 following this s...
Page 140 - ON V
Exatron 3000B www.exatron.com 7-15 Chapter 7 Preventive Maintenance F IGURE 7-3 A. V ACUUM F ILTER . B. A IR I NPUT . Typically 80 PSI, +/- 3 PSI. C. V ACUUM P ORT . Connects to Pick Up/Apply Head. D. V ACUUM S ENSOR A DJUSTMENT P OTENTIOMETER . E. V ACUUM ON V ALVE . F. A IR ON V ALVE . Blow-off. G...
Page 141 - PARTICLE INTERCONNECT CONTACT MAINTENANCE; WHY CLEAN P I CONTACTS?; P I CLEANING/PREVENTIVE MAINTENANCE PROCEDURE; PREPARATION - DISMANTLING THE P I CONTACT ASSEMBLY:
Exatron 3000B www.exatron.com 7-16 Chapter 7 Preventive Maintenance PARTICLE INTERCONNECT CONTACT MAINTENANCE WHY CLEAN P I CONTACTS? E XATRON ' S patented Particle Interconnect ("P I") contacts can best be visualized as a microscopic bed of nails. The nails themselves are nickel-plated diam...
Page 142 - ULTRASONIC P I CLEANING
Exatron 3000B www.exatron.com 7-17 Chapter 7 Preventive Maintenance If you encounter resistance while attempting to remove the contact assembly by hand, gentlyinsert a thin-bladed screwdriver between the base of the PI contactor and the programmersocket adapter. Carefully pry the assembly up along t...
Page 144 - Chapter 8; MECHANICAL
Exatron 3000B www.exatron.com 8-1 Chapter 8 Drawings Chapter 8 Drawings MECHANICAL 3000-200-B3000B MAIN ASSEMBLY 3000-209-B3000B POWER SUPPLY ASSEMBLY 3000-210-A3000B SIDE VIEW, STANDARD MOUNT 3000-215-A3000B BASE PLATE 3000-276-2-A3000B POWER SUPPLY ASSEMBLY 3000-325-A3000B LABEL SYSTEM 3000-429-A1...
Page 145 - ELECTRICAL Continued
Exatron 3000B www.exatron.com 8-2 Chapter 8 Drawings ELECTRICAL Continued 3000-223-B3000B I/O PORT PCB, ASSEMBLY 3000-223-2-B23000B I/O PORT PCB, SCHEMATIC 3000-858-A“CE” 3000B POWER SUPPLY WIRING 3000-892-A13010B ALARM WIRING 3000-A57-A3000B POWER SUPPLY WIRING 3000-A58-A3000B CARD CAGE PCB POWER W...
Page 148 - Chapter 9
Exatron 3000B www.exatron.com 9-1 Chapter 9 Replacement Parts Chapter 9 Replacement Parts Overview Illustrations and Information for replacement sensors, LEDs, contactors, output tubes and edgeconnectors are provided in this chapter beginning on the following page. These parts may be ordered asneede...
Page 184 - Supplement; PARTS LISTS; Parts List Guide - Descriptive Column Categories; AM
Exatron 3000B www.exatron.com 10-1 Chapter 10 Supplement Chapter 10 Supplement PARTS LISTS Overview Following the descriptive guide below, is a Component Parts List for the Model 3000B Handler. This Guideshows how to use the parts list to determine the exact part number of any custom part in your ma...