Extron 3000B - Manual

Extron 3000B

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Table of Contents:

  • Page 2 – Exatron 3000B
  • Page 3 – TABLE OF CONTENTS
  • Page 7 – Chapter 1; Model; Other Options Available as Requested
  • Page 9 – Exatron Support Services; Toll-Free Telephone Customer Service Line; Standard Warranty; Customer In-House Service
  • Page 10 – Offshore Warranty Service
  • Page 11 – Also Available From Exatron:
  • Page 14 – Labels; Availability of Warning Labels:
  • Page 27 – Chapter 2; Exatron Safety Features; Electrical Hazards
  • Page 28 – Compressed Air; Overall System Safety; Unpacking, Assembling; UNPACKING AMBIENT HANDLERS: MODEL 3000B
  • Page 29 – UNPACKING THE POWER SUPPLY; UNPACKING THE FRED/AMBIENT ASSEMBLY
  • Page 33 – UNPACKING HOT RAIL HANDLERS:; UNPACKING THE FRED/ENVIRONMENTAL ASSEMBLY
  • Page 34 – UNPACKING THE HOT RAIL HANDLER ASSEMBLY
  • Page 35 – General Operating Specifications; Electrical Requirements; Air Requirements
  • Page 36 – Environmental Operating Specifications; Location; Handler with Printer; ESD Grounding
  • Page 37 – DUT Materials; Tilt Mechanism - Table Top Mounting
  • Page 38 – Powering Up, Running Diagnostics
  • Page 40 – Practice session: Cycling sample devices
  • Page 41 – The Exatron Octoloader
  • Page 43 – Chapter 3; OVERVIEW
  • Page 44 – General Interface Options and Set Up; Accessing a Handler Control Interface:; From; General Interface RAM Selections:; Interface Type: Address 00D2
  • Page 45 – Pick Up Delay: Address 00A9; Gate Delay: Address 00AB; Tester Sort Set Up: Addresses 00C0 to 00C7
  • Page 46 – Handler Binning Setup
  • Page 47 – IV. Storing Bin Assignments in Handler Memory:
  • Page 48 – Memory addresses in
  • Page 49 – Patterns; Test Signal - Bin Sort Data Worksheet
  • Page 51 – Handler Port Interface; Handler Port Pin Out:
  • Page 53 – NOTE
  • Page 54 – Handler Port Options:; ND; START PULSE WIDTH: ADDRESS 0098
  • Page 55 – ECOND
  • Page 57 – AUD
  • Page 58 – Exatron Super; GROUND
  • Page 59 – SERIES ONLY
  • Page 60 – OMMANDS FROM THE; PC; TO THE
  • Page 61 – EMOTE; RAM C; OMMANDS
  • Page 62 – BASIC HANDLER/CPU TEST CYCLE HANDSHAKE
  • Page 63 – D TEST ASCII OUT: ADDRESS 00AD
  • Page 65 – BIT CHECK: ADDRESS 00D1
  • Page 66 – Programmer RS-232 Troubleshooting Guide
  • Page 67 – Chapter 4; Overview
  • Page 68 – URR
  • Page 69 – HANDLER PORT
  • Page 71 – CHANGE RAM; BLASTING THE RAM
  • Page 72 – RAM ADDRESS LISTING; handler fi; TABLE; RAM
  • Page 80 – Chapter 5; ENTERING DIAGNOSTICS MODE
  • Page 81 – Diagnostics Quick Reference
  • Page 83 – Optional Function. Only installed on 3000B at customer request.
  • Page 84 – SERVO MOTOR CHECK; to return to; ALL MOTOR CHECK; to return to ALL MOTOR CHECK.; SHUTTLE GATE SOLENOID.; To return to DIAGNOSTICS Menu.
  • Page 85 – Test Site Sensors, 0 Through 7
  • Page 86 – Shuttle Position Sensors, 1 Through 8
  • Page 88 – Tube Switch, 1 Through 8
  • Page 89 – Solenoid Check; Terminal; All Solenoids ON
  • Page 91 – INTERFACE CHECK: Output Port; NONE
  • Page 92 – INTERFACE CHECK: Input Sort Check
  • Page 93 – ALL MOTOR CHECK: Shuttle Motor Check
  • Page 94 – ALL MOTOR CHECK: Test Site Plunger Motor
  • Page 95 – ALL MOTOR CHECK: Octoloader Motor Check
  • Page 98 – Modified Automatic Z Adjust Feature
  • Page 100 – Automatic Z Adjust Quick Reference
  • Page 102 – Chapter 6; Model 3000B Handler Status and Error Messages
  • Page 104 – BIN 5 S0 FLUSH
  • Page 105 – CHECK SUM ERROR
  • Page 106 – COUNTS RESET 0
  • Page 109 – HANDLER OUT CHK; Enter
  • Page 114 – MOTOR OFF
  • Page 116 – OUTPUT TUBE JAM; PART IN PI SITE
  • Page 117 – PICK UP ERROR 1
  • Page 118 – PLUNGER NOT UP
  • Page 121 – START 1 TEST
  • Page 122 – SUM CHECK ERROR
  • Page 125 – ZERO COUNT ERR
  • Page 126 – Chapter 7; Daily Maintenance; Weekly Maintenance
  • Page 127 – HAMPION
  • Page 128 – Monthly Maintenance
  • Page 130 – Biannual Maintenance
  • Page 133 – General Solenoid Maintenance Guidelines
  • Page 134 – Air Regulator Maintenance Guidelines
  • Page 137 – Vacuum Generator Maintenance Guidelines
  • Page 140 – ON V
  • Page 141 – PARTICLE INTERCONNECT CONTACT MAINTENANCE; WHY CLEAN P I CONTACTS?; P I CLEANING/PREVENTIVE MAINTENANCE PROCEDURE; PREPARATION - DISMANTLING THE P I CONTACT ASSEMBLY:
  • Page 142 – ULTRASONIC P I CLEANING
  • Page 144 – Chapter 8; MECHANICAL
  • Page 145 – ELECTRICAL Continued
  • Page 148 – Chapter 9
  • Page 184 – Supplement; PARTS LISTS; Parts List Guide - Descriptive Column Categories; AM
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Model 3000B - Gravity Feed

Automatic Component Handling System

User’s Manual

Version 3.0.3

June 5, 2001

Exatron, Inc.

2842 Aiello Drive

San Jose, California 95111

(408) 629-7600 Tel

(800) exa-tron Tel

(408) 629-2832 Fax

www.exatron.com

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Summary

Page 2 - Exatron 3000B
Page 3 - TABLE OF CONTENTS

Exatron 3000B www.exatron.com i TOC TABLE OF CONTENTS CHAPTER 1 INTRODUCTION.................................................................................................................... 1-1 M ODEL 3000B O VERVIEW ...................................................................................

Page 7 - Chapter 1; Model; Other Options Available as Requested

Exatron 3000B www.exatron.com 1-1 Chapter 1 Introduction Chapter 1 Introduction This user's guide provides installation, operation and maintenance information for all 3000B SeriesHandlers. The E XATRON Model 3000B Handler is a tube to tube, gravity feed, eight-sort handler designed for a wide variet...

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