Page 2 - WARNING
2 WARNING POTENTIAL HAZARD ♦ This product is a piece of power equipment. WHAT CAN HAPPEN ♦ Failure to follow safe operating practices can result in serious operator injury or even death. HOW TO AVOID THE HAZARD ♦ Keep all shields, guards and safety devices (especially the grass discharge system) in ...
Page 4 - for your Exmark Ultra Vac.; BEFORE OPERATING YOUR ULTRA VAC, CAREFULLY READ AND UNDERSTAND; your authorized Exmark equipment dealer or distributor.
4 OPERATOR'S MANUAL This manual contains assembly, operating, maintenance, adjustment and safety instructions for your Exmark Ultra Vac. BEFORE OPERATING YOUR ULTRA VAC, CAREFULLY READ AND UNDERSTAND THIS MANUAL AND THE OPERATOR’S MANUAL FOR YOUR MOWER IN THEIR ENTIRETY. By following the operating, ...
Page 5 - TABLE OF CONTENTS; Description; Page; Assembly Instructions – Lazer Z HP
5 TABLE OF CONTENTS Description Page 1. Safety 1.1 Safety Alert Symbol............................................................................... 6 1.2 Training ................................................................................................. 6 1.3 Preparation ......................
Page 6 - SAFETY; SAFETY ALERT SYMBOL; YOUR SAFETY IS INVOLVED!; PREPARATION; CAUTION
6 1. SAFETY 1.1 SAFETY ALERT SYMBOL This SAFETY ALERT SYMBOL is used both in this manual and on the machine to identify important safety messages which must be followed to avoid accidents. This symbolmeans: ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! The safety alert symbol appears above infor...
Page 7 - Safety signs must be replaced if they are missing or illegible.
7 1.3.3 While mowing, always wear substantial footwear and long trousers. Do not operateequipment when barefoot or when wearing open sandals. 1.3.4 Thoroughly inspect the area where the equipment is to be used and remove allstones, sticks, wires, bones, and other foreign objects which may damage the...
Page 9 - ASSEMBLY INSTRUCTIONS – LAZER Z HP; See Section 4 for Lazer Z and Lazer Z XP)
9 3. ASSEMBLY INSTRUCTIONS – LAZER Z HP ( See Section 4 for Lazer Z and Lazer Z XP) 3.1 ASSEMBLY DIAGRAM Ref. No. Qty Description 1 Ref Engine Guard 44,48 only 2 1 Bagger Mount W eldment 3 8 5/16 – 18 X 1.00 Hex Head Screw 4 1 Hood Assembly 5 2 Bag Assembly 6 1 Upper Tube 7 1 Lower Tube Assembly 8 3...
Page 10 - 4 and 48 inch units (52 inch units skip to step 3); For units with a 44” deck; INSTALL BLOWER ASSEMBLY
10 3.2 INSTALL DRIVE KIT 1. Install drive kit (PN 103-1313, 103-1314, 103-1315, or 103-1317 depending on deck size) per the instructions included in the kit. NOTE: The original belt shield stud must be removed for belt clearance. 3.3 INSTALL HOOD ASSEMBLY AND BAGS 44 and 48 inch units (52 inch units...
Page 11 - DANGER
11 FIGURE 1 BELT ROUTING 3. Reinstall the belt guide removed in Step 1. 4. Remove Discharge chute by pulling the hairpin and chute pivot pin (from the Drive Kit installed in section 3.2). 5. Remove the Belt Cover on the right side of the deck. Install the Blower by inserting the mounting pin into th...
Page 12 - ASSEMBLY INSTRUCTIONS – LAZER Z & LAZER Z XP
12 WARNING POTENTIAL HAZARD ♦ An uncovered discharge opening will allow objects to be thrown in operator’s or bystander’s direction.Also, contact with blade could occur. WHAT CAN HAPPEN ♦ Thrown objects or blade contact can cause serious injury or kill you or bystanders. HOW TO AVOID THE HAZARD ♦ Ne...
Page 14 - INSTALL THE HOOD ASSEMBLY AND BAGS; Lazer Z units only (Lazer Z XP units skip to step 6); FIGURE 1
14 4.2 INSTALL THE HOOD ASSEMBLY AND BAGS Lazer Z units only (Lazer Z XP units skip to step 6) 1. When installing the Ultra Vac onto a liquid cooled Lazer Z, the rear bumper plate must be removed. Remove rear bumper plate. Use two of the original bolts, washers and whizlocknuts to attach the lower s...
Page 15 - the unit and working forward.; INSTALL BLOWER ASSEMBLY; stud that protrudes from the deck.
15 5. Install the side plates (Items 14 and 15) loosely to the mount weldment and the wheel channels of the Lazer Z frame. The flanges on the side plates should face in towards theunit to provide the maximum tire clearance. Use the 3/8-16 x 1.00 bolts (Item 23), 3/8spring disk washers (Item 25) and ...
Page 16 - 2 inch units only (60 and 72 inch units skip to step 17); Reinstall the belt guide removed in step 9.; FIGURE 3; . This modification should not be done if; FIGURE 2
16 7. Re-install the deck drive belt in the lower groove of the double sheave. Install the plug (Item 24) into the bore of the double sheave. 8. Remove the discharge chute from the deck. Discard the mounting hardware, but save the discharge chute for use during side discharge operation. The chute pi...
Page 17 - FIGURE 4; 0 and 72 inch units only (52 inch units continue at step 21; FIGURE 5
17 FIGURE 4 14. Using the knob that was removed with the original belt cover stud and the knob included with the completing kit (Item 40), mount the two belt cover supports (Item 39) to the plasticbelt cover (Item 10). Position the belt cover on the mower deck. The lower ends of thebelt cover suppor...
Page 18 - will require the deck to be modified by adding the; FIGURE 6; All units; ASSEMBLE THE TUBES
18 20. 72” units below serial number 260,000 will require the deck to be modified by adding the accessory mounting tube. Exmark kit 103-0583 contains the parts and templates required.Follow the instructions in this kit. These decks will also require drilling the hole at the frontupper corner of the ...
Page 19 - Drill 3/8 inch holes at the points marked.; FIGURE 7; INSTALL THE REMOVABLE WEIGHTS; Install the removable weight assemblies over the; FIGURE 8
19 2. Locate the position of the mounting holes. On machines with serial numbers less than320,000, clamping a weight plate to the front of the floor pan (See Figure 7) does this. Theears on the weight plate should be towards the bottom (upside down from the actualmounted position). Align the bottom ...
Page 20 - RUN IN – 52” UNITS ONLY
20 4.7 RUN IN – 52” UNITS ONLY 1. Follow the operation instructions in Section 5 to run the unit. Run the unit with the blades and blower engaged for 2 minutes. Disengage the blades, stop engine and wait for allmoving parts to stop. Remove spark plug wire(s) or remove key. 2. Remove the belt cover a...
Page 21 - FIGURE 9
21 22 21 2. Ensure the blower, belt cover, bags, tube and hood are in good condition, properly attached, and latched. 5.2 MOWING 1. The Ultra Vac blower operates when deck drive is engaged. Be sure that all persons are clear of the mower deck before engaging the cutting blades. Set the throttle to “...
Page 23 - Empty grass bags before attempting to load unit on trailer or; PERIODIC MAINTENANCE; Service Interval: Daily
23 WARNING POTENTIAL HAZARD ♦ Loading a unit on a trailer or truck increases the possibility of backward tip-over. WHAT CAN HAPPEN ♦ Backward tip-over of the unit could cause serious injury or death. HOW TO AVOID THE HAZARD ♦ Use extreme caution when operating a unit on a ramp. ♦ Use only a single, ...
Page 24 - All Units
24 6.1.2 Idler Bushings: Service Interval: 25 Hours. Lubricate with 1-2 pumps of SAE No. 2 multi-purpose grease. 6.1.3 Bags: Service Interval: Daily . Inspect the bags for wear, tears, or damage. WARNING POTENTIAL HAZARD ♦ Under normal use the bag will deteriorate and wear. Objects could exit a worn...
Page 36 - DRIVE KIT ASSEMBLY – LAZER Z HP 44,48
36 7.7 DRIVE KIT ASSEMBLY – LAZER Z HP 44,48 Quantity Included in Each Kit 44” 48” (w/4” tab) 48” (w/2” tab) 52” Ref. No. Part No. Description 103-1315 103-1313 103-1314 103-1317 1 1-653363 Pin, Chute Pivot 1 1 1 1 2 1-806003 Pin, Hair 1 1 1 1 3 1-402106 W ld, Chute 48" SD 1 4 1-805517 2.25 O.D....
Page 37 - WARRANTY; Limited Warranty
37 8 . WARRANTY Limited Warranty Exmark Commercial Turf Equipment Exmark Mfg. Co. Inc. and its affiliate, Exmark Warranty Company, pursuant to an agreement betweenthem, jointly warrant on the terms and conditions herein, that we will repair, replace or adjust any partmanufactured by Exmark and found...
Page 39 - SERVICE RECORD; Date
SERVICE RECORD Date Description of Work Done Service Done By
