Page 2 - IMPORTANT
i WARNING POTENTIAL HAZARD ♦ This product is a piece of power equipment. WHAT CAN HAPPEN ♦ Failure to follow safe operating practices can result in serious operator injury or even death. HOW TO AVOID THE HAZARD ♦ Keep all shields, guards, and safety devices (especially the grass discharge system) in...
Page 3 - EXMARK PARTS PLUS
ii EXMARK PARTS PLUS PROGRAM EFFECTIVE DATE: September 1, 1995 Program If your Exmark dealer does not have the Exmark part in stock,Exmark will get the parts to the dealer the next business day orthe part will be FREE* Guaranteed!! How the Program Works 1. If dealer does not have part in stock for...
Page 4 - CONGRATULATIONS; on the purchase of your Exmark Mower. This product has been; BEFORE OPERATING YOUR MOWER, CAREFULLY READ THIS MANUAL IN ITS; contact your authorized Exmark equipment dealer or distributor.
iii CONGRATULATIONS on the purchase of your Exmark Mower. This product has been carefully designed and manufactured to give you a maximum amount of dependability andyears of trouble-free operation. OPERATOR'S MANUAL This manual contains assembly, operating, maintenance, adjustment, and safety instru...
Page 5 - TABLE OF CONTENTS; PAGE
iv TABLE OF CONTENTS 1. SAFETY PAGE 1.1 Safety Alert Symbol ...................................................................................... 11.2 Training ........................................................................................................ 11.3 Preparation ....................
Page 6 - CAUTION
- 1 - 1.SAFETY 1.1 SAFETY ALERT SYMBOL This SAFETY ALERT SYMBOL is used both in this manual and on the machine to identify important safety messages which must be followed to avoid accidents. Thissymbol means: ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! The safety alert symbol appears above in...
Page 7 - DO NOT
- 2 - 1.3.4 Thoroughly inspect the area where the equipment is to be used and remove allstones, sticks, wires, bones, and other foreign objects, which may damage theequipment or cause personal injury to the operator or bystanders. 1.3.5 Always set the park brake before starting the engine. WARNING P...
Page 9 - EXTREME
- 4 - 1.4 OPERATION Although hazard control and accident prevention are partially dependent upon thedesign and configuration of the equipment, these factors are also dependentupon the awareness, concern, prudence, and proper training of the personnelinvolved in the operation, transport, maintenance,...
Page 10 - DANGER; Figure 1; SAFE ZONE FOR MOWING
- 5 - DANGER POTENTIAL HAZARD ♦ Mowing on wet grass or steep slopes can cause sliding and loss of control. WHAT CAN HAPPEN ♦ Wheels dropping over edges, ditches, steep banks, or water can cause rollovers, which may result in seriousinjury, death or drowning. HOW TO AVOID THE HAZARD ♦ Mow up and down...
Page 12 - MAINTENANCE AND STORAGE; NOTE; WARNING
- 7 - 1.5 MAINTENANCE AND STORAGE 1.5.1 For engine maintenance, follow the engine manufacturer’s recommendations precisely as stated in the engine manual. 1.5.2 Disconnect the battery cable form the negative battery post when the unit willbe allowed to sit for more than 30 days without use. 1.5.3 Al...
Page 13 - Safety signs must be replaced if they are missing or illegible.
- 8 - 1.6 SAFETY SIGNS 1.6.1 Keep all safety signs legible. Remove all grease, dirt, and debris from safetysigns and instructional labels. 1.6.2 Safety signs must be replaced if they are missing or illegible. 1.6.3 When new components are installed, be sure that current safety signs areaffixed to th...
Page 15 - minimum; ELECTRICAL SYSTEM; disengaged; OPERATOR CONTROLS
- 10 - 2. SPECIFICATIONS 2.1 MODEL NUMBER : TR23KC 2.2 ENGINE 2.2.1 Engine Specifications: See your engine owners manual. 2.2.2 3600 RPM (No Load) 2.3 FUEL SYSTEM 2.3.1 Capacity: 5.0 gal. (18.9 L.) 2.3.2 Type of Fuel: Regular unleaded gasoline 87 octane or higher. In countriesusing the research meth...
Page 16 - TORQUE REQUIREMENTS
- 11 - 2.8 TIRES Rear Drive Front Caster (FMD Units) Type Pneumatic Pneumatic Pneumatic Size 18 x 7.50-8 20 x 10.00-8 11 x 4-5 Quantity 1 2 2 Tread Turfsaver Turfmate Smooth Ply Rating 4 4 4 Pressure 14 psi (97 kPa) 20 psi (138 kPa) 16 psi (110 kPa) 2.9 MOWER DECK 2.9.1 Model Numbers: FMD604 and FMD...
Page 17 - ASSEMBLY INSTRUCTIONS; Uncrate tractor and mower deck; The machine is shipped with a filled lead acid battery.; cable; Wash hands after handling.
- 12 - 3. ASSEMBLY INSTRUCTIONS 3.1 Uncrate tractor and mower deck . 3.2 SERVICE BATTERY : The machine is shipped with a filled lead acid battery. 3.2.1 Remove battery cover from machine. DANGER POTENTIAL HAZARD ♦ Charging the battery may produce explosive gasses WHAT CAN HAPPEN ♦ Battery gasses can...
Page 18 - INSTALL MOWER DECK TO TRACTOR:
- 13 - (black) cable to the negative terminal on the battery. Reinstall insulator boots.Reinstall battery cover. NOTE: If time does not permit charging the battery, or if charging equipment is not available, connect the negative battery cables and run the vehiclecontinuously for 20 to 30 minutes to ...
Page 20 - Install mower deck drive belt.; POSITION DISCHARGE CHUTE:
- 15 - Locate two holes along the back center section of the mower deck. Install thestationary idler and related parts in the left hand hole location as shown in Figure3. See the belt routing decal on deck. Be sure the coned end of the disc springis against the head of the bolt as illustrated (See F...
Page 22 - OPERATION INSTRUCTIONS; leaded
- 17 - FIGURE 4 DRIVE WHEEL RELEASE LEVER 5. OPERATION INSTRUCTIONS 5.1 PRE-START 5.1.1 Fill fuel tank. For best results use only clean, fresh regular grade unleadedgasoline with an octane rating of 87 or higher. Regular grade leaded gasoline may also be used; however, combustion chamber and cylinde...
Page 23 - all
- 18 - Rotate ignition switch to “OFF” position. Remove the key to prevent children orother unauthorized persons from starting engine. Close fuel shut-off valve when machine will not be used for a few days, whentransporting, and when the unit is parked inside a building. 5.2.3 Engaging PTO: DANGER P...
Page 24 - Do not; PERIODIC MAINTENANCE
- 19 - to simulate a full width ramp. Drive forward to load and drive backward to unloadfrom a trailer. Do not drive backward to load or drive forward to unload a trailer. Ramp should be long enough so that the angles between the ramp and theground and the ramp and the trailer or truck do not exceed...
Page 25 - Do Not
- 20 - c) Clean area around dipstick. Remove dipstick and wipe oil off. Reinsert thedipstick. Do not screw into place. Remove dipstick and read the oil level. d) If the oil level is low, add oil to bring the oil up to the “FULL” mark on thedipstick. Use oil as specified in Engine Owner’s Manual. Do ...
Page 26 - FIGURE 5; should crank
- 21 - c) Stop engine, wait for all moving parts to stop, and remove key. d) Block up using proper safety precautions. e) Clean out any grass build-up from underside of deck and in deck dischargechute. f) Inspect blades and sharpen or replace as required. g) If blade removal is necessary, be careful...
Page 29 - LUBRICATION CHART; Service Interval: Once Yearly
- 24 - Note: Be sure to check idler on transmission drive belt. Disassemble, clean andgrease pivot bushing if necessary. 6.1.13 Lubricate grease fittings. a) Stop engine, wait for all moving parts to stop, and remove key. b) Lubricate fittings with one to two pumps NGLI grade #2 multi-purpose gungre...
Page 31 - Changing
- 26 - b) Carefully clean area around filter. It is important that no dirt or contamination enters the hydraulic system. c) Unscrew filter and remove. IMPORTANT: Before reinstalling new filter, fill it with Mobil 1 15W - 50 and apply a thin coat of oil on the surface of the rubber seal. Turn filter ...
Page 36 - PARKING BRAKE NEUTRAL LOCKOUT ADJUSTMENT
- 31 - b) Remove inlet screen and fan. c) Engage parking brake. Loosen the jam nuts securing the two 5/16 x 1-1/2”carriage bolts to the hydro control arm. Be sure the hydro control arm is inthe neutral position as outlined in the previous adjustment (6.2.5) and theparking brake is adjusted as per pr...
Page 37 - MOTION CONTROL LINKAGE ADJUSTMENT; SEAT SWITCH ADJUSTMENT; Stop engine, wait for all moving parts to stop, and remove key.; ELECTRIC CLUTCH ADJUSTMENT
- 32 - FIGURE 12 MOTION CONTROL LINKAGE ADJUSTMENT 6.2.11 Seat Switch Adjustment a) Stop engine, wait for all moving parts to stop, and remove key. b) With operator out of seat, adjust the seat switch to provide a 1/16”clearance between the switch plunger and the seat frame (See Figure 13). c) To ad...
Page 38 - THROTTLE TENSION
- 33 - 6.2.13 Steering Chain Adjustment a) Stop engine, wait for all moving parts to stop, and remove key. b) Position the steering handle bar so that it points the unit straight forward (the rear steering wheel should be in line with the rider main frame channel). c) Check to see if the chains are ...
Page 40 - does not start, contact your authorized Exmark service dealer.; in proper operating conditions prior to the use of the mower.; ENGINE TROUBLESHOOTING; PROBLEM
- 35 - NOTE: After carefully checking the above steps, attempt to start the engine. If it does not start, contact your authorized Exmark service dealer. IMPORTANT : It is essential that all Operator Safety Mechanisms be connected and in proper operating conditions prior to the use of the mower. ENGI...
Page 41 - Engine Deck Wiring Diagram; wire input; Console Wiring Diagram; wire input
- 36 - 9. WIRING DIAGRAMS Engine Deck Wiring Diagram Note: All connectors are viewed from the wire input side of the connector. N.O. = Normally Open Console Wiring Diagram Note: All connectors are viewed from the wire input side of the connector. N.O. = Normally Open
Page 44 - INDUSTRIAL PARK BOX 808
SEE EXMARK’S COMPLETE LINE OF PRODUCTS FOR TURF CARE LAZER Z ® LAZER Z ® HP LAZER Z ® XP LAZER Z ® CT TURF RANGER ® VIKING HYDRO TURF TRACER ® TURF TRACER ® HP METRO ® METRO ® HP ULTRA VAC ™ ULTRA VAC ™ QDS GRASS CATCHER SELF STEERING SULKY MICRO-MULCH ™ ACCESSORY WARNING The engine exhaust from thi...
