Page 2 - TABLE OF CONTENTS
2 1.0 IMPORTANT RECEIVING INSTRUCTIONS ....32.0 SAFETY .............................................................3 2.1 Introduction .............................................32.2 General Hydraulic Safety Precautions ..32.3 Battery Operated Pump Safety Precautions .................................
Page 3 - IMPORTANT RECEIVING INSTRUCTIONS; DANGER; WARNING; NOTICE
3 1.0 IMPORTANT RECEIVING INSTRUCTIONS Visually inspect all components for shipping damage. Shipping damage is not covered by warranty. If shipping damage is found, notify carrier at once. The carrier is responsible for all repair and replacement costs resulting from damage in shipment. 2.0 SAFETY 2...
Page 4 - locked
4 2.3 Battery Operated Pump Safety Precautions WARNING Failure to observe and comply with the following precautions could result in death or serious personal injury. Property damage could also occur. • Do not operate the pump in explosive atmospheres, such as in the presence of flammable liquids, ga...
Page 5 - MAJOR FEATURES AND COMPONENTS
5 3.0 MAJOR FEATURES AND COMPONENTS 1 2 3 4 5 6 7 8 9 10 11 12 1 13 15 1. Shoulder Strap Ring 2. Oil Fill Port 3. Oil Fill Plug 4. Trigger Switch 5. Trigger Lock 6. Pendant 7. Pendant Connector 8. Relief Valve Adjustment Knob 9. Relief Valve Locknut 10. Hydraulic Port “A” (advance) 11. Hydraulic Por...
Page 6 - Pressure and Flow Graphs; External Dimensions
6 Pump Model Item Model Numbers * Enerpac Milwaukee Electric Tool XC1502T Battery Charger, M28™ 115 VAC, 50/60 Hz input XC115VC 48-59-2819 Battery Charger, M28™, 230 VAC, 50/60 Hz input XC230VC C28C Battery, M28™ Lithium-Ion, 28 Volt, 5.0 Ah XC28V5 50-11-2855 * Batteries and chargers (sold separatel...
Page 7 - PRODUCT DESCRIPTION; Figure 1, Hydraulic Hose Connections; HYDRAULIC CONNECTIONS
7 5.0 PRODUCT DESCRIPTION 5.1 Introduction The Enerpac XC-Series cordless torque wrench pump offers the performance of a powered pump with the portability and convenience of a hand operated pump. It is an ideal solution for maintenance applications in remote areas where electrical or air power is no...
Page 8 - Disconnecting Hydraulic Hoses; Battery Installation; Battery Charge Indicator
8 6.2 Disconnecting Hydraulic Hoses Disconnect hydraulic hoses after use as described in the following steps:1. Be sure the torque wrench is fully retracted.2. Verify that the pressure gauge indicates zero (0) psi/bar. Be certain that all hydraulic pressure is fully relieved before continuing this p...
Page 9 - MILWAUKEE; PREPARATION AND SETUP
9 NOTICE • Run time between battery charges is dependent on the application, pump run time, pressure setting and other factors. • If none of the lights illuminate when the charge indicator button is pressed, place the battery on the charger and charge as needed. • Use only a genuine Milwaukee Electr...
Page 10 - Figure 6, Pendant Connection; Run and Sleep Modes; and; Operational Modes; Figure 5, Pendant Controls
10 Figure 6, Pendant Connection 3. Loosen the threaded ring securing the pendant cable to the pump pigtail connector. 4. Disconnect the pendant cable from the pigtail connector. See Figure 6. 9.0 PUMP OPERATION 9.1 Run and Sleep Modes Press and release any pendant button (or install a charged batter...
Page 11 - OPERATING PRECAUTIONS
11 11.0 AUTO-CYCLE MODE 11.1 Pressure Adjustment - Auto-Cycle Mode WARNING Always make pressure adjustments before putting torque wrench on nut or bolt head. Pressure setting must be adjusted to provide the correct torque and to ensure that excessive torque is not applied. Failure to observe and com...
Page 13 - below
13 12.2 Torquing - Manual Mode with Pendant 1. Place torque wrench on nut or bolt.2. Press and hold the green pendant button to begin an advance cycle. Pendant will vibrate when pump turns on. The LED indicator will blink green until the stored pressure is achieved. The LED indicator will then blink...
Page 14 - Figure 10, Oil Fill Plug; CAUTION
14 5. Tighten the relief valve locknut when the pressure gauge reading is stable and is at the desired pressure, then release the trigger switch. 6. Recheck the final pressure setting by holding the trigger switch and pressurizing the system. 7. If the final pressure setting is not at the desired se...
Page 15 - TROUBLESHOOTING; Failure to observe and comply with the following precautions
15 6. SLOWLY add Enerpac oil while watching the oil level through the funnel stem. To avoid spillage, stop pouring immediately when oil level reaches the top of the oil fill tube. 7. Remove funnel from oil fill opening.8. Reinstall O-ring and oil fill plug. Be sure fill plug is fully installed. Torq...
Page 16 - unlocked
16 Table 1 - Troubleshooting Guide Symptom Possible Cause Action 1. Pump will not start. a. Battery not installed. Install battery. b. Electrical contacts dirty or corroded. Clean contacts on the battery, pump and charger.c. Battery discharged. Charge battery. d. Battery shut-off. Refer to Milwaukee...
Page 17 - OPERATOR FAULT CODES
17 16.0 OPERATOR FAULT CODES Operator fault codes are displayed by the pendant LED indicator. See Figure 5.Refer to Table 2 for operator fault code information. Table 2 - Operator Fault Codes LED Indicator Blink and Color Cause Action LED indicator blinks RED. Pendant vibrates 5 times. Button/Pendan...
Page 18 - QUICK REFERENCE GUIDE - PENDANT CONTROLS; Figure 11, Quick Reference Guide - Pendant Controls
18 17.0 QUICK REFERENCE GUIDE - PENDANT CONTROLS • Refer to Figure 11 for pendant quick reference guide.• For some functions, two pendant buttons must be pushed simultaneously and/or in a sequence. Refer to sections 11.0 and 12.0 of this manual for detailed instructions. • A charged battery must be ...