Page 2 - Section Page; TABLE OF CONTENTS
25613-0-0309 Page 2 Important Safety Information .....................................................................................................................................3 Safety Information for Users of LP Gas ................................................................................
Page 3 - IMPORTANT SAFETY INFORMATION
25613-0-0309 Page 3 DO NOT OPERATE THIS APPLIANCE WITHOUT GLASS FRONT PANEL INSTALLED Before enclosing the vent pipe assembly, operate the appliance to ensure it is venting properly. • If this appliance is installed directly on carpeting, tile or other combustible material other than wood flooring t...
Page 4 - SAFETY INFORMATION FOR USERS OF LP GAS
25613-0-0309 Page 4 Some people cannot smell well. Some people cannot smell the odor of the chemical put into the gas. You must find out if you can smell the odorant in propane. Smoking can decrease your ability to smell. Being around an odor for a time can affect your sensitivity or ability to dete...
Page 5 - REQUIREMENTS FOR MASSACHUSETTS; “GAS
25613-0-0309 Page 5 REQUIREMENTS FOR MASSACHUSETTS For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust ve...
Page 6 - Appliance Certification; Qualified Installing Agency; INTRODUCTION
25613-0-0309 Page 6 Instructions to Installer 1. Installer must leave instruction manual with owner after installation. 2. Installer must have owner fill out and mail warranty card supplied with the fireplace. 3. Installer should show owner how to start and operate the fireplace. This direct vent ga...
Page 7 - SPECIFICATIONS
25613-0-0309 Page 7 Figure 1 LEFT SIDE VIEW FRONT VIEW RIGHT SIDE VIEW ELECTRICAL ACCESS VENT COLLAR TOP VIEW GAS LINE ACCESS A C J G I GAS LINE ACCESS H D E B VENT COLLAR STANDOFFS NAILING FLANGES GLASS FRAME ASSEMBLY GAS LINE ACCESS RATING PLATE AND LABELS GAS CONTROLS AND SWITCHES Remote Control ...
Page 8 - Figure 3; Figure 4; CLEARANCES
25613-0-0309 Page 8 Mantel Chart (Figure 3) Figure 3 Clearances (Figure 4) Clearance from top front edge of fireplace to ceiling is 36" Clearance from side of fireplace to adjacent sidewall is 6". 36” (914mm) 6” (152mm) Figure 4 Figure 5 Note: Island (C) and Room Divider (F) installation is ...
Page 9 - GAS SUPPLY
25613-0-0309 Page 9 Figure 6 The gas pipeline can be brought in through the right or left side of the appliance. Consult the current National Fuel Gas Code, ANSI Z223.1 CAN/CGA-B149 (.1 or .2) installation code. Installing a New Main Gas Cock Each appliance should have its own manual gas cock.A manu...
Page 10 - INSTALLATION
25613-0-0309 Page 10 Framing and Finishing 1. Choose unit location. 2. Frame in fireplace with a header across the top. It is important to allow for finished face when setting the depth of the frame. 3. Attach fireplace to frame using adjustable nailing flange. Preset depth to suit facing material (...
Page 14 - VENTING FIREPLACE - TOP
25613-0-0309 Page 14 To Use the Vent Graph (Figure 17) 1. Determine the height of the center of the horizontal vent pipe. Using this dimension on the Sidewall Vent Graph, locate the point it intersects with the slanted graph line. 2. From the point of this intersection, draw a vertical line to the b...
Page 15 - Installation of Flue Heat Shield
25613-0-0309 Page 15 VENTING FIREPLACE - TOP (continued) Installation of Flue Heat Shield 1. Remove flue insulation. 2. Remove (2) screws on outside of inlet vent adapter. See Figure 18. 3. Lift top shield placing flue heat shield around flue. 4. Replace (2) screws on outside of inlet vent adapter. ...
Page 17 - MINIMUM HOLE LOCATION DIMENSIONS FOR
25613-0-0309 Page 17 VENT CAP 9” (229mm) minimumTO SIDE WALL Figure 25 Figure 24 MINIMUM HOLE LOCATION DIMENSIONS FOR THROUGH THE WALL HORIZONTAL INSTALLATIONS WITH 90 DEGREE ELBOW OFF TOP OF FIREPLACE Positioning the Fireplace Determine the exact position of the appliance so the direct vent termina...
Page 18 - EXAMPLES - TOP VENT RUN
25613-0-0309 Page 18 Figure 28 Figure 26 Figure 27 Example H2 3ft, H3 1ft = 4ft (90° + 90° + 90°) = 6ft V1 = 21ft H = 10ft V = 21ft Example H1 = 2ft V1 = 20ft H = 2ft V = 20ft EXAMPLES - TOP VENT RUN
Page 19 - Installation Instructions; starting the installation.; CAUTION; DVVK-4FV DIRECT VENT TERMINATION KIT
25613-0-0309 Page 19 Installation Instructions This termination kit can only be used with Empire Comfort Systems direct vent fireplaces listed for use with DVVK-4FV Vertical Flex Vent Kit. Please review the instructions packaged with your fireplace and verify the fireplace model number. Check that t...
Page 20 - Installation of the Vertical Flex Termination Kit
25613-0-0309 Page 20 PRE-INSTALLATION INFORMATION: Items Required For Installation: Tools Building Supplies Phillips Screwdriver Hammer Saw and/or saber saw Level Measuring Tape Electric Drill and Bits Pliers Square Tin Snips Framing Materials Wall Finishing Materials Caulking Material (Noncombustib...
Page 21 - See; Step-By-Step Installation For Flex DV Kit
25613-0-0309 Page 21 1. Unpack vent components and check all items for shipping damage. 2. For this venting system to operate as designed it is depen- dent on the use of all parts and procedures detailed in these instructions. Failure to follow these instructions may poten- tially affect the perform...
Page 25 - Vertical Flex Termination Kit; Item
25613-0-0309 Page 25 Vertical Flex Termination Kit Item Number Item Description Repair Part No. Quantity Supplied 1 4”/7” Vertical Termination Cap MF100038 1 2 Roof Support Kit MF100503 1 3 2 Ply Alum Flex 4” Diameter by 6 ft. MF04ALA2F006 1 4 2 Ply Alum Flex 7” Diameter by 6 ft. MF07ALA2F006 1 5 4”...
Page 26 - DVVK-4RE VENT KIT INSTALLATION INSTRUCTIONS
25613-0-0309 Page 26 CAUTION: Sharp edges, use protective gloves when installing. Tools Needed for Installation: Sheet metal snips 5/16” nut driver Phillips head screwdriver - #2 High temperature sealant or furnace cement rated for continuous use at 1,000 o F minimum Measuring tape Parts Verificatio...
Page 29 - DVVK-4F FLEX VENT KIT; DVVK-4F FLEX VENT INSTRUCTIONS
25613-0-0309 Page 29 INSTALLATION 1. Unpack vent components and check that all items are included. 2. Check to see that the vent spacer springs are located around the flue vent at 8" and 12" intervals along its length. See Figure 42. If not, stretch the spacer springs to about 15" long a...
Page 30 - Vertical Sidewall Installations; TERMINATION CLEARANCES
25613-0-0309 Page 30 Termination clearance for buildings with combustible and noncombustible exteriors. Vertical Sidewall Installations Important! Minimum clearance between vent pipes and combustible materials is three (3") (76 mm) on top, and (1") (25 mm) on bottom and sides. Important! Whe...
Page 31 - VENT CLEARANCES
25613-0-0309 Page 31 Figure 47 VENT TERMINAL AIR SUPPLY INLET AREA WHERE TERMINAL IS NOT PERMITTED A = *Clearance above grade, veranda, porch, deck or balcony [*12 inches (30cm) minimum] B = clearance to window or door that may be opened [*12 inches (30cm) minimum for appliances < 100,000 Btuh (3...
Page 32 - NOTE: All outer connection joints must be sealed with aluminum; VENT SYSTEM IDENTIFICATION; Special Venting Components (Simpson Duravent)
25613-0-0309 Page 32 VERTICAL TERMINATION (MAXIMUM OF THREE 90° ELBOWS) STORM COLLAR ROOF FLASHING WALL THIMBLE HORIZONTAL TWO 90° ELBOWS) TERMINATION (MAXIMUM OF 90° ELBOW OR 45° ELBOW 90° ELBOW CEILING FIRESTOP WALL STRAP PIPE LENGTH Installing Vent Components (Figure 48) Begin the vent system ins...
Page 33 - FRAMING AND FINISHING
25613-0-0309 Page 33 Installing Support Brackets (Figure 49) A horizontal pipe support MUST BE used for each 3 feet of horizontal run. The pipe supports should be placed around the pipe and nailed in place to framing members. There MUST BE a 3 inch clearance to combustibles above flue pipe and elbow...
Page 34 - Horizontal Termination
25613-0-0309 Page 34 A B NAILS, 4 REQUIRED CEILING FIRESTOP EXISTING CEILING JOISTS NEW FRAMING CEILING BELOW B A NAILS, 4 REQUIRED CEILING FIRESTOP A B FRAMING AND FINISHING (continued) Vent Size A B 6 5/8" 10" 10" 8" 10 1/2" 10 1/2" Vent Size A B 6 5/8" 10" 10" ...
Page 35 - HORIZONTAL TERMINATION
25613-0-0309 Page 35 NOTE: Termination cap should pass through the wall firestop from the exterior of the building. Adjust the termination cap to its final exterior position on the building. Warning: Termination cap must be positioned so that arrow is pointing up. Attach the termination cap with the...
Page 36 - DVVK-5F FLEX VENT KIT; DVVK-5F FLEX VENT INSTRUCTIONS
25613-0-0309 Page 36 INSTALLATION 1. Unpack vent components and check that all items are included. 2. Check to see that the vent spacer springs are located around the flue vent at 8" and 12" intervals along its length. See Figure 55. If not, stretch the spacer springs to about 15" long a...
Page 37 - VERTICAL TERMINATION
25613-0-0309 Page 37 Locate and mark the center point of the venting pipe. Using a nail on the underside of the roof and drive this nail through this center point. Make the outline of the roof hole around this center point. NOTE: Size of the roof hole dimensions depend on the pitch of the roof. Ther...
Page 38 - Vertical Through the Roof Applications (Figure 62); Reassembly and Resealing Vent Pipe System; Reassembly and Resealing Gas Accumulation Relief System
25613-0-0309 Page 38 Vertical Through the Roof Applications (Figure 62) Your Gas Fireplace has been approved for: a) Vertical installations up to 40 feet in height. b) Two sets of 45 degree elbow offsets within these vertical installations. From 0 to a maximum of 8 ft. a vent pipe can be used betwee...
Page 39 - LOG IDENTIFICATION
25613-0-0309 Page 39 LOG IDENTIFICATION REAR BOTTOM LOG (A) REAR TOP LOG (B) Part Number - R9228 Part Number - R9222 BOTTOM LEFT LOG (C) BOTTOM LEFT CENTER LOG (D) Part Number - R9227 Part Number - R9372 BOTTOM RIGHT CENTER LOG (E) BOTTOM RIGHT LOG (F) Part Number - R9225 Part Number - R9229 FRONT L...
Page 42 - Attention: Refer to Log Identification Page 39, and Figures 65
25613-0-0309 Page 42 LOG PLACEMENT (13 LOG SET) 15. Place Front Center Log (L) between third and fourth grates on the burner. The short "Y" branch will point left and the bottom of the "Y" resting on the firebox bottom. 16. Place Front Right Log (M) on the fifth grate from the left w...
Page 44 - OPERATING INSTRUCTIONS
25613-0-0309 Page 44 The OWNER should carefully read and follow these operating instructions at all times. Lower the door assembly to view the gas controls for the fireplace. Initial Lighting Upon completing the gas line or turning the gas valve on after it has been in the “OFF” position, a small am...
Page 46 - GAS VALVE; STANDING PILOT WIRING DIAGRAM
25613-0-0309 Page 46 Figure 69 REMOTE CONTROL RECEIVER GAS VALVE REMOTE/OFF/ON SWITCH (OPTIONAL) REMOTE CONTROL RECEIVER REMOTE/OFF/ON SWITCH REMOTE OFF ON THERMOPILE IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THIS UNIT MUST BE REPLACED, IT MUST BE REPLACED WITH NO. 18, 150°C WIRE OR ITS EQUIVALEN...
Page 47 - STANDING PILOT LIGHTING INSTRUCTIONS; FOR YOUR SAFETY, READ BEFORE LIGHTING
25613-0-0309 Page 47 1. Stop! Read the safety information above. 2. Set REMOTE/OFF/ON switch to OFF. 3. Turn off all electric power to the appliance (if applicable). 4. Lower bottom louver assembly. 5. P u s h i n g a s c o n t r o l k n o b s l i g h t l y a n d turn clockwise to "OFF." Not...
Page 48 - STANDING PILOT TROUBLESHOOTING
25613-0-0309 Page 48 With proper installation and maintenance, your new Direct Vent Gas Fireplace will provide years of trouble-free service. If you do experience a problem, refer to the Trouble Shooting Guide below. This guide will assist a qualified service person in the diagnosis of problems and ...
Page 49 - Installation of Remote Receiver; INTERMITTENT PILOT OPERATING INSTRUCTIONS
25613-0-0309 Page 49 1. To wire Junction Box Receptacle, remove the tab on the side of the receptacle (hot side) to split receptacle. This will be required to separate blower and valve circuits. 2. Power for switched and live sides of Duplex Receptacle must come from the same power source. (One circ...
Page 50 - FOR YOUR SAFETY READ BEFORE LIGHTING; causing property damage, personal injury or loss of life.; LIGHTING INSTRUCTIONS; INTERMITTENT PILOT LIGHTING INSTRUCTIONS
25613-0-0309 Page 50 FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance is equipped with an ignition device which automatically lights the pilot. Do ...
Page 51 - INTERMITTENT PILOT TROUBLESHOOTING
25613-0-0309 Page 51 GENERAL: All fireplaces have been fire-tested to check for proper operation. This includes, main burner flame, pilot flame, fan operation, fan control, limit control and automatic valve operation. If the fireplace fails to function on initial installation, it is advisable to re-...
Page 52 - S8600H NORMAL OPERATING SEQUENCE; Safety Lockout; Main Burner Operation; INTERMITTENT PILOT TROUBLESHOOTING (continued)
25613-0-0309 Page 52 Spark Generator Powered First Valve (Pilot) Operator Opens Pilot burner lights. Module senses flame current. PILOT BURNER OPERATION MODULES8600H * Lockout timing is stamped on module. RESPONSEAfter 90 seconds*pilot valve closes, spark stops. OR IF FLAME CURRENT SENSED Spark gene...
Page 53 - end of jumper or SPARK terminal. The ignition circuit
25613-0-0309 Page 53 Important 1. The following service procedures are provided as a general guide. 2. Meter readings between gas control and ignition module must be taken within the trial for ignition period. Once the igni- tion module locks out, the system must be reset by setting the thermostat d...
Page 55 - Green LED Status Codes; Green LED; Flash Code Descriptions:
25613-0-0309 Page 55 INTERMITTENT PILOT TROUBLESHOOTING (continued) Green LED Status Codes Green LED Flash Code (X + Y) a Indicates Next System Action Recommended Service Action OFF No “Call for Heat” Not applicable None Flash Fast Startup-Flame sense calibration Not applicable None Heart Beat Norma...
Page 56 - Benefits; RF STANDING PILOT OPERATING INSTRUCTIONS
25613-0-0309 Page 56 Functions • Flame powered system • Flame powered flame modulation • Electronics integrated into valve to provide thermostat, flame, and fan functions with RF commands • Temperature compensated RF receiver • Main burner goes to "high" when manual switch is set on "loc...
Page 57 - RF TRANSMITTER FUNCTIONS
25613-0-0309 Page 57 FIRST USE OF TRANSMITTER Status Action Begin communication between transmitter and receiver/valve. Move LOCAL/REMOTE Switch to LOCAL position for at least two seconds; then move switch to the REMOTE position. Transmit unique code. Press Fan or Flame key within 30 seconds. Confir...
Page 58 - WIRING DIAGRAM WITH BLOWER; RF WIRING DIAGRAM
25613-0-0309 Page 58 WIRING DIAGRAM WITH BLOWER Figure 72 RF WIRING DIAGRAM
Page 59 - WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR; RF STANDING PILOT LIGHTING INSTRUCTIONS
25613-0-0309 Page 59 1. STOP! Read the safety information above. 2. Tu r n o f f a l l e l e c t r i c p o w e r t o t h e a p p l i a n c e ( i f applicable). 3. Lower louver front assembly. 4. Push in gas control knob slightly and turn clockwise to "OFF". N O T E : Knob cannot be turned f ...
Page 60 - MAINTENANCE AND SERVICE
25613-0-0309 Page 60 Please Note It is normal for appliances fabricated of steel to give off some expansion and/or contraction noise during the start up or cool down cycle. Similar noises are found with your furnace heat exchanger or car engine. It is not unusual for your gas fireplace to give off s...
Page 62 - PARTS VIEW; Note: Refer to page 43 when ordering logs.
25613-0-0309 Page 62 PARTS VIEW 1 2 3 6 4 5 12 8 18 35 34 36 34 35 42 43 13 17 19 39 40 7 9 1415 16 22 31 24 25 37 32 30 29 27 38 26 11 10 23 RF VALVE ASSEMBLY MILLIVOLT VALVE ASSEMBLY 33 21 20 33 BLOWER ASSEMBLY 44 45 48 47 46 28 3 6 6 6 49 36 50 IP VALVE ASSEMBLY 33 36 35 34 51 39 39 52 53 54 55 8...
Page 65 - FBB4 VARIABLE SPEED BLOWER INSTALLATION
25613-0-0309 Page 65 Attention: Install blower assembly before connecting gas inlet supply line Note: Junction box on right side of fireplace must be pre-wired at time of fireplace installation for use with blower assembly. It is recommended that an ON/OFF wall switch be installed that will activate...
Page 66 - JUNCTION BOX WIRING INSTALLATION INSTRUCTIONS
25613-0-0309 Page 66 110 VOLT AC JUNCTION BOX WHITE SPEED CONTROL FAN SWITCH GROUND BLACK FAN 1 FBB4 B L O W E R A S S E M B L Y COMPLETE 2 R7649 FAN CONTROL 3 R4192 SPEED CONTROL KNOB 4 R4186 SPEED CONTROL FBB4 VARIABLE SPEED BLOWER INSTALLATION CAUTION: ALL WIRING SHOULD BE DONE BY A QUALIFIED ELE...
Page 67 - ACCENT LAMP; THE FIREBOX MUST BE SEALED.; COVER; Figure 78 - Accent Lamp Parts; BRICK LINER INSTALLATION INSTRUCTIONS
25613-0-0309 Page 67 ACCENT LAMP 12 VOLT SIDE 120 VOLT SIDE Your Luxury Direct Vent Gas Fireplace comes equipped with our "Accent Lamp." The light has been pre-wired and is controlled from the Rheostat. If in the event the lamp or lens needs to be replaced, follow the instructions below: 1. ...
Page 68 - DECORATIVE ACCESSORIES; ACCESSORIES; BRAIDED ARCH FRONT
25613-0-0309 Page 68 DECORATIVE ACCESSORIES ACCESSORIES The following accessory parts must be obtained from your Empire Comfort Systems dealer. If you need additional information contact your dealer. Simulated Stone Panels LEFT RIGHT BACK The simulated stone panels were designed to enhance the appea...
Page 69 - MASTER PARTS DISTRIBUTOR LIST; HOW TO ORDER REPAIR PARTS
25613-0-0309 Page 69 To Order Parts Under Warranty, please contact your local Empire dealer. See the dealer locator at www.empirecomfort.com. To provide warranty service, your dealer will need your name and address, purchase date and serial number, and the nature of the problem with the unit. To Ord...
Page 70 - Empire Comfort Systems; CLEARANCES to ComBuStIBLES; The Studio Series Direct Vent Gas Fireplace Heater
25613-0-0309 Page 70 36” (914mm) 6” (152mm) Web Site www.empirecomfort.com Empire Comfort Systems 918 Freeburg Avenue Belleville, Illinois 62220-2623 CLEARANCES to ComBuStIBLES The Studio Series Direct Vent Gas Fireplace Heater MILLIVOLT STANDING PILOT: DVX36DP31(N,P)-1; DVX42DP31(N,P)-1 INTERMITTEN...
Page 71 - FRAmING DImENSIoNS
25613-0-0309 Page 71 Web Site www.empirecomfort.com Empire Comfort Systems 918 Freeburg Avenue Belleville, Illinois 62220-2623 The Studio Series Direct Vent Gas Fireplace Heater MILLIVOLT STANDING PILOT: DVX36DP31(N,P)-1; DVX42DP31(N,P)-1 INTERMITTENT PILOT: DVX36DP71(N,P)-1; DVX42DP71(N,P)-1 REMOTE...
