Emerson Series 600 - Manual

Table of Contents:

• Page 3 – TABLE OF CONTENTS
• Page 4 – ii; YSTEM
• Page 5 – iii; AINTENANCE
• Page 6 – iv; UPS I; Liebert FS Configuration - Single Liebert FS on Liebert
• Page 7 – AC P
• Page 8 – FIGURES
• Page 9 – vii
• Page 10 – viii
• Page 11 – ix; TABLES
• Page 13 – SAVE THESE INSTRUCTIONS; WARNING
• Page 14 – Safety Precautions
• Page 15 – General System Information; ENERAL; General Information; provided herein may void your warranty.; Table 1
• Page 16 – General System Description; Figure 1; and
• Page 17 – Backup
• Page 18 – Figure 4; summarizes the technical specifications of the Liebert FS.; Technical specifications on page 148; Rated Power Delivery; Dependent upon the duration required; Figure 5
• Page 19 – age, until the stored energy is depleted. See; for a graphic representation of the performance; Key Technological Features
• Page 20 – kWb = Refers to Kilowatts on the DC bus of the UPS system
• Page 21 – through duration (see; Figure 7; ). One or more Liebert FS units may also be connected in parallel with
• Page 22 – Site Preparation; ITE; ments are to properly:; System Location; Choose a location for the Liebert FS that offers:; Environmental Considerations; CAUTION; installing the Liebert FS.; NOTE; All drawings referred to in this section are in
• Page 23 – Flooring Requirements; contact load at; Electrical Considerations; include the required safety factors.
• Page 24 – Power Connections; Auxiliary Backup AC Power Supply; Remote Monitoring Connections—Optional
• Page 25 – Unloading and Unpacking; NLOADING; Inspection Before Removal From the Truck; While the Liebert FS shipping package is still on the truck:; Unloading; The FS as shipped (see; Figure 8; Do not attempt to install the system if damage is apparent.; Do not tilt the Liebert FS
• Page 27 – Use a forklift to remove the cabinet from the shipping pallet.; Figure 10 Lifting the Liebert FS cabinet; the pocket inside the cabinet door (see; Table 1 - System information; Do not attempt to install the system if there is any damage.
• Page 28 – Positioning the Liebert FS; Figure 13 Liebert FS cabinet caster location; Storing the Liebert FS for Delayed Installation
• Page 29 – Installation; NSTALLATION; floor preparations (see; Figure 14 Dimensions, general layout; Front
• Page 30 – Figure 15 Internal layout; Fan
• Page 31 – Cabinet Floor Mounting; • For placement on concrete, masonry or stone floors, see; • For placement on wood floors, see; Figure 16 Floor mounting; loading specifications in; Floor Mounting
• Page 32 – Mounting Kit for Concrete, Masonry or Stone Floors; These tools are needed for the mounting the Liebert FS on the floor:; Concrete, Masonry or Stone Floor Mounting Instructions; places marked with an “X” on the template.; Figure 17 Floor mounting template layout; Front of Liebert FS
• Page 33 – pattern described in; Figure 149 - Floor mounting template; . The setter rod should be used as a; Figure 18 Checking hole depth; mounting surface, use setter rod to expand and secure.; Figure 20 Expanding anchors
• Page 34 – hex bolts; Figure 21 Securing mounting brackets to the cabinet; Figure 22 Mounting rear bolts—rear side of cabinet; Bolt securing bracket
• Page 35 – Figure 23 Mounting front bolts—front side of cabinet; is within the outer circle.; Figure 24 Bubble level; Bubble
• Page 36 – Wood Floor Mounting Parts
• Page 37 – Raised Floor Mounting Kit; • One floor mounting template,; Raised Floor Mounting Tools; Match mounting brackets with holes under base of cabinet (see; Figure 25 Raised floor mounting; Large diameter washer
• Page 38 – Wiring Connections; The electrical connections to the Liebert FS are:; Figure 26 Liebert FS cabinet with UPS interconnection kit; Power and Status/Control wiring must be separated.; Fan Coil Module
• Page 39 – connections; Liebert FS cabinet prior to cutting entry holes in them.; POS
• Page 40 – Appendix; Table 3
• Page 41 – AC Auxiliary Control Power Supply Connections; Power Supply
• Page 42 – wire section) is recommended for this connection.; Figure 33 Top access panel
• Page 43 – Remote Monitoring Connections—Optional; capabilities are provided as an option see; Data Collection Module; Startup Considerations; AC Auxiliary
• Page 44 – System Overview; Detailed System Description; Figure 35 Liebert FS front view
• Page 45 – The Liebert FS is a modular system composed as follows:; Control Panel; The Flywheel Module houses several major components:
• Page 46 – IGBT Power Conversion Module (PCM) on page 36; Magnetic Levitation; Remote Monitoring
• Page 47 – or over the Internet, enabling a diagnostic reporting capability.; Monitored Information
• Page 48 – Power Conversion Module Controller (PCMC)
• Page 49 – tages over mechanical bearing systems:; Figure 37 Schematic of the levitation system; Active Magnetic Levitation Hardware; are located within the flywheel module. See; ROTOR
• Page 50 – Figure 38 Liebert FS flywheel module
• Page 51 – Figure 39 Rotating group; ply to the output DC bus up to the rated power. The illustration in
• Page 52 – shaft to maintain a high-vacuum in the lower chamber, as shown in; Figure 41 Vacuum system operation; Air and Water Vapor
• Page 53 – Speed; Type J thermocouple format.; Figure 42 Schematic for the speed and temperature sensors
• Page 54 – Figure 43 Cutaway flywheel module; Outer Housing
• Page 55 – tinue to operate over the life of the unit.; List of System User-Configurable Parameters; ing operating parameters: See; Maximum Charge Current (Max Charge Current)
• Page 56 – Figure 44 Voltage and Inductance curve; ) shows the performance characteristics and; Regulation Voltage Delta During Discharge (Vreg Delta 1); to the Vreg Delta TSOC.; eh; Ch
• Page 57 – Regulation Voltage Delta During Discharge (Vreg Delta 2); • Default setting—0VDC; Figure 45 Vreg delta help screen; Modes of Operation; various modes with no or minimal user intervention.; Control Panel see
• Page 58 – TUP mode if all startup conditions are met.; Figure 46 STANDBY mode diagram; The Liebert FS will be in STANDBY Mode as long as:; Figure 47 Startup mode diagram; The Liebert FS will be in STARTUP mode as long as:; Vcharge and; UPS DC Bus Voltage = Vcharge
• Page 59 – Figure 48 CHARGE mode diagram; The Liebert FS will be in CHARGE mode as long as:; Figure 49 READY mode diagram; The Liebert FS will be in READY mode as long as:; supporting the UPS DC bus.
• Page 60 – Figure 50 DISCHARGE mode diagram; The Liebert FS will be in DISCHARGE mode as long as:; Following a Liebert FS Discharge Down to SOC = 0%; Figure 51 SHUTDOWN mode diagram - shutdown after full discharge
• Page 61 – Following a User Command; bus voltage is greater than Vcharge.; Figure 52 SHUTDOWN mode diagram - user-initiated shutdown; Liebert FS will automatically transition into SHUTDOWN Mode.; shooting; for more information.
• Page 62 – Figure 53 Typical operation modes
• Page 63 – Maintenance and Reliability
• Page 64 – Operation; PERATION; Operator Controls; Initial setup and adjustments to Security Access functions; • Set pass codes and access levels; Execute operational procedures:; • Startup and shutdown of the Liebert FS.; Quick view of operational status:
• Page 65 – The Control Panel (see; Figure 54 Control panel view; numbers below, may vary from; screen at the same time during operation; Table 4
• Page 66 – Figure 55 Main screen functions; Liebert FS; FAULT; FAULTS
• Page 67 – panel as identified in; lists the system Modes along with the corresponding Con-; Table 6; See; Table 5
• Page 68 – • Option Status DCM or VIB (example: V abbreviation for VIB enabled; Operative; Default setting; S O C
• Page 69 – Security Access; , the display can be locked at any time to prevent use of; Menu Tree and Navigation; for more information on this subject.; Table 7
• Page 70 – Figure 57 Menu tree; units only; LEGEND
• Page 71 – Navigation and Operation of Control Panel; pressed, the “Menu” key, will display the Main Menu screen as shown in; Figure 58 User level main menu screen
• Page 72 – Figure 59 READ ONLY level parameter view screen; In the USER mode, below the 7 basic parameters can be modified, see; Figure 60 USER level or above parameter edit screen; Figure 61 HELP screen for User Setup Parameters; HELP; MORE; PREV
• Page 73 – Figure 63 USER or higher level parameter selection for view/edit; rity level or higher is required to adjust the time or date, see; Figure 65 TIME/DATE set
• Page 74 – Figure 66 Temperature view; values are updated continuously.; Figure 68 History view; this software, it will display only the 24V power supply voltage.
• Page 75 – Figure 70 Discharge history; • A Discharge History event list screen,; Figure 71 Discharge History, Event list screen; tively. Seven warnings/faults are displayed in a single screen.; Figure 72 Warning history, Event list screen
• Page 76 – Max/Min measurements along with the date recorded.; Figure 74 Vitals history view
• Page 77 – assigning IP addresses.; Figure 78 Networks view; By entering a Password to access the User level mode (see; Figure 79 Networks view, Edit DHCP; tem will display the new screen.
• Page 78 – ties are updated continuously.; Figure 81 Electrical view; Security levels can be changed in the MENU>SECURITY screen.; negative values for same indicate Charge mode.; HOME
• Page 79 – Figure 83 Password screens; after 13th are ignored if more than 12 digits are entered.; Figure 84 Change password; INVALID PASSWORD
• Page 80 – Figure 85 Change password; two DSPs and each DSP has bootloader and application firmware.; Figure 86 ABOUT screen; Tools menu has REBOOT function for USER to reboot system.; Figure 88 Tools for USER
• Page 81 – System Startup; Inspection before Initial System Startup; A Liebert technician will perform the following tasks:; • Visual Inspection; abide by instructions provided herein may void your warranty.
• Page 82 – Control Parameters Setup at Initial System Startup; ) and proceed to the Initial Startup Procedure.; Table 9; Control Parameter; Software versions; Software Application
• Page 83 – Powering Up the Liebert FS; A regular startup is any startup after the Initial System Startup.
• Page 84 – Validation of Control Parameters Setup; Shutdown Procedure; Startup procedures will vary for each UPS model.
• Page 85 – Maintenance; Important Safety; familiar with the circuitry.; others approved for use in fighting electrical fires.
• Page 86 – Liebert Global Services; sales representative.; Professional Startup; Liebert FS Startup; Liebert FS startup agreement.; Maintenance Agreements: The Signature Program; Liebert FS Service Agreements; —Liebert Global Services (LGS) has a variety of available mainte-; Training; tive maintenance and some corrective maintenance.; Warranties; Routine Maintenance
• Page 87 – Maintenance Schedule; ensure unit is disconnected and de-energized.; specifically noted, may void your warranty.; Maintenance schedule; for torque requirements.; technical bulletins to address any additions.
• Page 88 – Optional Air Filters; Torque specifications (unless otherwise labeled)
• Page 89 – Reporting a Problem; action in; Recommended Test Equipment; audit and verification.; Limited Life Components; avoid interruptions in critical load operations.; Recommended test equipment and tools
• Page 90 – Troubleshooting; ROUBLESHOOTING; General; for instructions on how to access this data via the DCM.; Figure 89 USER level menu; select the function by number.; Figure 90 VIEW menu
• Page 91 – Figure 91 Warning history; may be used; Warnings; Figure 93 Warning screen; CHARGE; More information
• Page 92 – Warning
• Page 93 – Faults; shows the appearance of an active Fault on the main screen.; Figure 94 Fault screen descriptions; through
• Page 94 – Table 17 - Troubleshooting; describes actions that may alleviate the condition or provide; Faults—causes and responses
• Page 95 – are troubleshooting steps for the Fault messages that can occur.
• Page 96 – UPS Interconnection Kits; PPENDIX; instructions and drawings in this manual.; Appendix A.1 Wiring Connections; Appendix A.1.1 General Wiring Considerations; to arrange for system startup.; designed for, as shown in; Key to UPS model interconnection; Use With Liebert UPS; Liebert Npower; are in
• Page 97 – Power and status/control wiring must be separated; Liebert FS cabinet prior to cutting entry holes.
• Page 98 – Figure 96 Circuit breaker; . Refer to this drawing to ensure that the adequate con-; Circuit Breaker Torque
• Page 99 – DC Power Interface; UPS Output Rating
• Page 100 – trol Terminal Block is described in; Figure 137 - Control wiring diagram—Liebert FS cabinet -; . Refer to this drawing to ensure that proper connections are; Figure; some parameters must be checked on the UPS system:
• Page 101 – Instructions to set these parameters on the Liebert FS are in; DC Bus; together at the same time to the task of supporting the UPS DC bus.; Liebert FS Software Control Parameter settings; Liebert FS Software Control Parameter; Liebert FS Software Control Parameters varying with UPS size; representative to arrange a review of the application.
• Page 102 – Appendix A.3 Installing the Liebert FS With a Liebert Npower UPS; Npower models in; Figure 99 Liebert FS integrated into a Liebert Npower UPS system
• Page 103 – of the BIB is described in; Figure 140 - Control wiring diagram—Liebert FS - optional electri-; . Refer to this drawing to ensure that the; lel for capacity; Appendix A.3.3 UPS Configuration - Liebert FS and Liebert Npower; parameters must be checked on the UPS system:; Appendix A.3.4 Liebert FS Configuration - Single Liebert FS Unit; DC bus of the Liebert Npower UPS system.; parameters on the Liebert FS are in; Startup; Liebert FS Software
• Page 104 – Initial System Startup
• Page 105 – Series 300 models in; Liebert FS and the Liebert Series 300.; List of Liebert Series 300 models ratings
• Page 106 – Figure 137 - Control wiring diagram—Liebert FS cabi-; Appendix A.4.3 UPS Configuration - Liebert FS and Liebert Series 300
• Page 107 – Bus of the Liebert Series 300 UPS system.; Bus
• Page 108 – Appendix A.5 Installing the Liebert FS With a Liebert HiPulse UPS; Appendix A.5.1 Description—HiPulse UPS Interconnection Kit
• Page 109 – Figure 135 - Elevation drawing—Liebert FS; . Refer to this drawing to ensure that the proper connec-; eters must be checked on the UPS system:
• Page 110 – Appendix A.5.5 Single Liebert FS on UPS DC Bus; nected alone on the DC bus of the Liebert HiPulse UPS system.; Setup at Initial System Startup; require adjustments due to the battery type.
• Page 111 – Appendix A.5.7 Liebert FS Configuration – Multiple Liebert FS Units; Multiple Liebert FS Parallel Operation—Regular Configuration
• Page 112 – Appendix B.1 General Information; gration with an existing network.; Appendix B.2 DCM Installation and Configuration; communication cable have been connected at the factory as seen in; Figure 104 Data Collection Module location, features
• Page 113 – your Internet browser.; Figure 105 DCM LAN connection; From the Main Menu Screen, select number 2 “View” screen.; Figure 106 Options view; Power Connection
• Page 114 – Default Gateway, Subnet Mask and DNS Server.; Figure 108 Networks view; turn this function Off or On.; Figure 109 Networks view, turn off DHCP
• Page 115 – net browser to gain access to the DCM as seen in; Figure 111 DCM screen; browse the data recorded by the DCM.; Appendix B.2.4 Configuring DCM System Parameters; are seven fields on the Setup page as seen in; Figure 112 DCM setup screen; Enter IP
• Page 116 – Appendix B.3 DCM Operation; and Configuration; Appendix B.3.2 Status and Detailed Status Screens; Figure 113 DCM status screen
• Page 117 – Figure 114 Datafiles screen
• Page 118 – Appendix B.4 DCM Troubleshooting; Appendix B.4.1 DCM Troubleshooting Principles; shown in; Figure 115 Data Collection Module reset button; What You See...
• Page 119 – Versatile Interface Board; Appendix C.1 General Information—Versatile Interface Board; Appendix C.1.1 Versatile Interface Board Overview; shows the two main electrical components of the VIB.; Figure 116 VIB components
• Page 120 – each I/O is listed below in; Interface
• Page 121 – Figure 117 I/O Designations
• Page 122 – Appendix C.2 VIB Installation and Configuration; cable has been connected to the Main Control Module at the factory; Figure 118 Versatile Interface Board mounted in the Liebert FS; corner of the display. Press F6 when finished.; with the kit for the proper mounting procedure.)
• Page 123 – Figure 119 VIB screw terminal connections; Appendix C.3 VIB Operation; undesirable effects and may damage the equipment.; “Enabled” State
• Page 124 – Appendix C.4 Troubleshooting the VIB; Appendix C.4.1 UIB State Not Displayed on the Front Panel; • Attempt to enable the VIB by pressing
• Page 125 – Installation Drawings; Appendix D.1 Liebert FS Flywheel Submittal Document Matrix; factory. The documents are grouped by Liebert FS model number.; Submittal documents accompanying Liebert FS
• Page 126 – Appendix D.2 Other Liebert FS Drawings; Single Liebert FS Cabinets – Additional Elevation Drawings
• Page 127 – Figure 121 Electrical connections
• Page 128 – Figure 122 Electrical system block diagram
• Page 129 – Figure 123 24 UVR, circuit breaker to terminal block wiring
• Page 130 – Figure 125 Outline drawing, Liebert FS cabinet; Rev
• Page 131 – module; FUSED
• Page 134 – Shipping
• Page 135 – Figure 131Elevation drawing—Liebert FS cabinet
• Page 137 – Figure 133Liebert FS cabinet with optional power terminal block
• Page 138 – Figure 134Liebert FS cabinet mechanical installation
• Page 140 – Ou
• Page 141 – Contacts; Ye
• Page 143 – Liebert UPS module; Liebert UPS Module; Normally
• Page 144 – Npower units; Contractor to
• Page 145 – Liebert UPS
• Page 146 – Liebert UPS—UPS DC terminal point of common connection; Rectifier; Circuit Breaker; VRLA Battery
• Page 147 – Liebert UPS—UPS battery point of common connection; Power Converter
• Page 148 – Figure 144 Status/control wiring, multiple units; UV
• Page 150 – Figure 146 Wiring specifications, Liebert FS and Liebert Npower
• Page 152 – Figure 148 Wiring specifications, Liebert FS and Liebert HiPulse; WIRING SPECIFICATIONS FOR THE LIEBERT FS AND LIEBERT HIPULSE
• Page 153 – Figure 149 Floor mounting template
• Page 154 – Figure 150 System mounting kit
• Page 155 – Figure 151 Liebert FS block diagram
• Page 156 – Figure 152 Power line diagram
• Page 157 – Figure 153 UPS cable entry—bottom; UP; INE
• Page 158 – Figure 154 UPS cable entry—top
• Page 159 – Figure 155 Raised floor mounting; TOP VIEW
• Page 160 – Specifications; Technical specifications; ENVIRONMENTAL
• Page 161 – Appendix E.1 Ground Test Procedure; Items Required; • Handheld Multimeter - Ohmmeter; Connect tester cable to non-painted metal or screw for testing.
• Page 162 – OWER; Appendix F.1 Overview; details on installation and operation.; Appendix F.2 Backup AC Power Supply Specification; If the Liebert FS
• Page 163 – Operating the Liebert FS+DC in Parallel With Batteries; power supply to the output of the UPS, as shown in; +DC unit operating with a UPS in conjunction with batteries; +DC units operating with a UPS in conjunction with batteries
• Page 164 – Operating the Liebert FS Without Batteries; separate feeder circuit (see
• Page 165 – Appendix F.4 Scenarios; Loss of backup AC supply at 0 RPM
• Page 168 – AC Power