Emerson ROSEMOUNT 3000- User Manual

Emerson ROSEMOUNT 3000

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Table of Contents:

  • Page 2 – ESSENTIAL INSTRUCTIONS; READ THIS PAGE BEFORE PROCEEDING!
  • Page 3 – HIGHLIGHTS OF CHANGES
  • Page 7 – Added warning to read new safety instructions.
  • Page 10 – Changed “Rosemount” to “Rosemount Analytical”.
  • Page 12 – Revised Electrical Noise specifications.
  • Page 13 – Added statement of reference to the return authorization number.
  • Page 15 – Instruction Manual; TABLE OF CONTENTS; Setting the O
  • Page 16 – LIST OF ILLUSTRATIONS
  • Page 17 – LIST OF TABLES; CALIBRATE O
  • Page 19 – PREFACE; NOTE; NOTE TO USERS
  • Page 20 – IMPORTANT; the Operator Manual for instructions.
  • Page 21 – GLOSSARY OF TERMS; Intelligent Field Transmitter.
  • Page 22 – Reference Air
  • Page 23 – WHAT YOU NEED TO KNOW; BEFORE INSTALLING AND WIRING A ROSEMOUNT ANALYTICAL; What is the line voltage being supplied to the IFT 3000?; Figure 1. Complete World Class 3000 System
  • Page 24 – QUICK START GUIDE; You are using a World Class 3000 probe.
  • Page 25 – QUICK START GUIDE FOR IFT 3000 SYSTEMS
  • Page 26 – WORLD CLASS; LINE
  • Page 27 – QUICK REFERENCE GUIDE; Performing a Manual (Semiautomatic) Calibration; Connect the high calibration gas to the probe fitting.; Setting up the Analog Output; Set the SOURCE to O
  • Page 28 – HART COMMUNICATOR FAST KEY SEQUENCES; Technical Support Hotline:
  • Page 29 – SECTION 1; Intelligent Field Transmitter
  • Page 30 – SYSTEM OVERVIEW; communications protocol,; Description; P2 is the partial pressure of the oxygen
  • Page 31 – Configuration
  • Page 32 – Rosemount Analytical Model
  • Page 33 – TAN; Figure 1-2. Typical System Installation
  • Page 37 – SECTION 2; Location; The location of the probe in the stack; Installation; Ensure that all components are avail-
  • Page 38 – TT
  • Page 41 – INSTALLATION FOR MASONRY
  • Page 43 – If using the optional ceramic diffusor; Insert probe through the opening in the
  • Page 44 – c. Reference Air Package
  • Page 45 – For installations where the cable run is; Figure 2-4. Outline of Intelligent Field Transmitter
  • Page 46 – The power cable should comply with; Figure 2-5. Power Supply Board Jumper Configuration
  • Page 47 – Figure 2-6. IFT Power Supply Board Jumpers
  • Page 48 – Figure 2-7. Wiring Layout for IFT Systems without HPS
  • Page 51 – OUTPUT; HPS; Figure 2-10. Interconnect Board Jumper Configuration
  • Page 52 – NEMA 4X; Figure 2-12. Outline of Heater Power Supply; Electrical connections should be made; The power cable should comply with
  • Page 55 – FRONT; Figure 2-14. Heater Power Supply Wiring Connections
  • Page 56 – Before supplying power to the heater; Figure 2-16. Jumpers on HPS Mother Board
  • Page 57 – Connect the reference air supply to; Analytical
  • Page 58 – Connections
  • Page 61 – SECTION 3; CONFIGURING THE ANALOG OUTPUT; SETTING CALIBRATION PARAMETERS; Press the SETUP key on the GUI keypad.
  • Page 62 – SETTING THE O; The IFT has a high and low O; CONFIGURING THE RELAY OUTPUTS
  • Page 63 – SECTION 4; ANALOG OUTPUT CALIBRATION; in the gas stream. The; Calibration
  • Page 64 – Calibration Methods; Two tanks of precision cali-
  • Page 65 – If gas bottles will be perma-
  • Page 66 – Set the calibration gas pres-; Portable Oxygen Calibration
  • Page 67 – Figure 4-2. Portable Rosemount Analytical; Extra gas bottles are available
  • Page 68 – Figure 4-3. Typical Portable Calibration Setup; Press SETUP to display the SETUP; e. Fully Automatic Calibration; Calibration Gases For Fully Automatic
  • Page 69 – Figure 4-4. Typical Automatic Calibration System
  • Page 70 – Table 4-1. Automatic Calibration Parameters; Set to YES
  • Page 71 – value to begin migrating back to the process value.; value to settle out at the process value.
  • Page 73 – SECTION 5
  • Page 74 – DELUXE VERSION IFT DISPLAYS AND CONTROLS; EXTERNAL VIEW; Figure 5-1. Deluxe Version IFT Displays and Controls
  • Page 76 – CALIBRATE O
  • Page 82 – SELECTION
  • Page 83 – Next Cal XD XH
  • Page 87 – SECTION 6
  • Page 89 – HEATER PROBLEM; The displayed O; Problem; Cause
  • Page 91 – CELL PROBLEM; The status line may read: Low O; Status is LowO
  • Page 93 – IFT PROBLEM
  • Page 94 – MPS PROBLEM; reading can be 0% to
  • Page 95 – Table 6-6. Performance Problem Troubleshooting; display is unstable.
  • Page 97 – SECTION 7
  • Page 99 – SECTION 8; APPENDIX B. HPS 3000 HEATER POWER SUPPLY
  • Page 100 – Instruction Bulletin; APPENDIX A
  • Page 101 – WORLD CLASS 3000 OXYGEN ANALYZER (PROBE)
  • Page 102 – Temperature limits in process
  • Page 104 – INNER PROBE ASSEMBLY; A tube to carry reference air to the cell.
  • Page 105 – PROBE JUNCTION BOX; jacket and; and; PROBE OPTIONS
  • Page 106 – VIEW A
  • Page 111 – Extended Temperature By-Pass Arrangements (2400
  • Page 112 – PROBE TROUBLESHOOTING
  • Page 113 – Symptom
  • Page 116 – SERVICE AND NORMAL MAINTENANCE; PROBE EXPOSED TO THE PROCESS GASES.
  • Page 117 – notch which may be used; If the contact
  • Page 118 – Figure A-19. Removal of Optional Diffusor
  • Page 119 – Procedure
  • Page 120 – Assemble retainer and diffusion hub; A-13 REPLACEMENT OF CONTACT AND
  • Page 123 – A-15 CALIBRATION GAS AND REFERENCE AIR; Disconnect and lock out power to digi-
  • Page 124 – First install the stainless steel tubing on; Environment Kit
  • Page 125 – REPLACEMENT PARTS; Figure and
  • Page 127 – HPS 3000 HEATER POWER SUPPLY; Figure B-1. HPS 3000 Heater Power Supply Field Module
  • Page 129 – Table B-1. Specifications for Heater Power Supply
  • Page 131 – SYMPTOM
  • Page 134 – SERVICE AND NORMAL MAINTENANCE; FUSE REPLACEMENT; MOTHER BOARD REPLACEMENT; Turn off power to system.
  • Page 135 – DAUGHTER BOARD REPLACEMENT
  • Page 137 – LEGEND FOR FIGURE B-7; REPLACEMENT PARTS; Table B-2. Replacement Parts for Heater Power Supply
  • Page 139 – MPS 3000 MULTIPROBE CALIBRATION GAS SEQUENCER; Figure D-1. MPS 3000 Multiprobe Calibration Gas
  • Page 141 – Figure D-3. Typical Automatic Calibration System
  • Page 142 – BEBCO
  • Page 144 – Figure D-5. MPS Troubleshooting Flowchart
  • Page 145 – POWER SUPPLY REPLACEMENT; Turn off power to the system.; SOLENOID VALVE REPLACEMENT; Turn off power to the system.
  • Page 146 – Figure D-6. Multiprobe Calibration Gas Sequencer, Exploded View
  • Page 147 – LEGEND FOR FIGURE D-6
  • Page 148 – D-10 FLOWMETER ADJUSTMENTS
  • Page 149 – Table D-3. Replacement Parts for the Multiprobe Test Gas Sequencer
  • Page 151 – IFT 3000 INTELLIGENT FIELD TRANSMITTER; Figure E-1. IFT 3000 Intelligent Field Transmitter; value. The LED display has indicator
  • Page 152 – THEORY OF OPERATION; or ±3% of reading, whichever is greater using
  • Page 153 – PROBE
  • Page 157 – Table E-2. GUI Equipped IFT Fault Finding; Possible failure within IFT. Check LED on microprocessor board.
  • Page 159 – REMOVE POWER AND OPEN COVER
  • Page 160 – Exploded View
  • Page 161 – REPLACE MICROPROCESSOR BOARD
  • Page 163 – E-13 REPLACE TRANSFORMER; Place electronics
  • Page 164 – Figure E-9. Electronics Chassis Installation
  • Page 165 – E-16 REPLACE GUI ASSEMBLY OR; Cable
  • Page 166 – FIGURE and INDEX No
  • Page 167 – DESCRIPTION; COMMUNICATOR PACKAGE; A typical Model 275D9E HART; OVERVIEW; Case; Communicator Package, Model 275D9E
  • Page 168 – action keys; Functional Specifications; without error
  • Page 169 – INSTALLATION; Ohms
  • Page 170 – At a convenient point, break the analog
  • Page 172 – OPERATION
  • Page 176 – TROUBLESHOOTING; TROUBLESHOOTING FLOWCHART.
  • Page 179 – RETURNING EQUIPMENT TO THE FACTORY
  • Page 181 – SECTION 9
  • Page 183 – ROSEMOUNT ANALYTICAL WARRANTY
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Instruction Manual

IB-106-300NH Rev. 4.3
May 2005

http://www.

raihome

.com

World Class 3000

Oxygen Analyzer
with IFT 3000 Intelligent
Field Transmitter

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Summary

Page 2 - ESSENTIAL INSTRUCTIONS; READ THIS PAGE BEFORE PROCEEDING!

Emerson Process Management Rosemount Analytical Inc.Process Analytic Division 6565P Davis Industrial ParkwaySolon, OH 44139T (440) 914 1261F (440) 914 1271E [email protected] http://www.raihome.com ESSENTIAL INSTRUCTIONS READ THIS PAGE BEFORE PROCEEDING! Rosemount Analytical designs, manufactures an...

Page 3 - HIGHLIGHTS OF CHANGES

HIGHLIGHTS OF CHANGES Effective May, 1999 Rev. 4.0 Page Summary Page P-6 Added new Quick Start Guide. Page 3-1 Added Section 3, Setup. Page 4-1 Removed calibration information from Operation section, and createdSection 4, Calibration. Page 6-2 Expanded explanations of IFT status codes. Section 6 Add...

Page 7 - Added warning to read new safety instructions.

HIGHLIGHTS OF CHANGES APPENDIX B Effective February, 1992 Rev. 2 Page Summary Page B-1 Figure B-1. New HPS 3000 Optional Class 1, Division 1, Group B(IP56) Explosion-Proof Enclosure added. Page B-11 Figure and Index No. column added to Table B-2. Replacement Partsfor Heater Power Supply. Effective J...

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