Page 3 - Chapter 1; Chapter 4; Installation Manual
Contents Chapter 1 Planning ........................................................................................................................... 1 1.1 Installation checklist ..........................................................................................................................
Page 4 - ii
Page 5 - Topics covered in this chapter:; Installation checklist; Micro Motion
1 Planning Topics covered in this chapter: • Installation checklist • Best practices • Power requirements • Other installation considerations • Recommended installations for short-stem meters • Perform a meter check (pre-installation) 1.1 Installation checklist □ Verify the contents of the product s...
Page 6 - Best practices; Ensure the meter and associated pipework are pressure tested to 1; Power requirements; Following are the DC power requirements to operate the meter:; Micro Motion Fork Viscosity Meter
1.2 Best practices The following information can help you get the most from your meter. • Handle the meter with care. Follow local practices for lifting or moving the meter. • Perform a Known Density Verification (KDV) check of the meter prior to installingthe meter in your system. • For the PFA-coa...
Page 7 - Minimum Wire Gauge; Minimum wire area (mm; M inimum Wire Ar ea (m m
Power cable recommendations for explosion-proof/flameproof meters Minimum wire gauge (AWG per feet) Figure 1-1: 300 600 900 1200 1500 1800 2100 2400 2700 3000 Distance of Installation (f t) 21.6V24V 14 15 16 17 18 19 20 21 22 23 24 25 26 AWG Maximum Minimum Wire Gauge Minimum wire area (mm 2 per met...
Page 8 - Other installation considerations; Calibration boundaries; Important
1.4 Other installation considerations A variety of external factors exist that affect the ability of the meter to operatesuccessfully. To ensure that your system works correctly, consider the effects of thesefactors when designing your installation. 1.4.1 Calibration boundaries Important Micro Motio...
Page 9 - Region of measurement boundary or sensitivity
Region of measurement boundary or sensitivity Figure 1-3: B A C ST ATUS SCROLL SELECT A. Long axis B. Short axis C. Sensitive, or effective, region When installing the meter, if part of this effective region or volume is interfered withbecause of the pipework or fittings a boundary effect exists (se...
Page 10 - Example of pipeline installation (with boundary effect); Flow rate considerations; To minimize the possibility of entrained gas:
Example of pipeline installation (with boundary effect) Figure 1-4: A ST ATUS SCROLL SELECT A. Pipe walls interrupt effective region of meter sensitivity 1.4.2 Flow rate considerations You must maintain flow rates and velocities to be relatively constant within the limitsspecified for the meter. The...
Page 11 - Maintain flow velocity at the sensor within the specified limits.; Solids measurement considerations; Use filtration in your process, if necessary.; Thermal effects considerations; Always insulate the meter and surrounding pipework thoroughly.; Recommended installations for short-stem; requirements that may exist for your process environment.
• Maintain a back pressure on the system sufficient to prevent gas break out. • Maintain flow velocity at the sensor within the specified limits. 1.4.4 Solids measurement considerations Consider the following to avoid issues related to solids contamination: • Avoid sudden changes of the fluid veloci...
Page 12 - Standard installation types: short-stem meters; Free stream
Standard installation types: short-stem meters Table 1-1: Installation type: Free stream T-Piece Flow-throughchamber Meter placement Meter tines areinserted directly intothe main fluid flow.The meter must alwaysbe installedhorizontally and withthe tines oriented toallow flow through orbetween the ga...
Page 14 - Power supply wiring terminals
Power supply wiring terminals Figure 1-5: A A. 24 VDC 4. Perform a Known Density Verification (KDV) check. The Known Density Verification procedure is used to verify that the meter's currentoperation matches the factory calibration. If the meter passes the test, then it hasnot drifted or changed sin...
Page 15 - Mount with a flow-through chamber; Mount in free-stream application (flanged; Prerequisites; Flow; Procedure; See
2 Mounting Topics covered in this chapter: • Mount in free-stream application (flanged fitting) • Mount in free-stream application (weldolet fitting) • Mount with a T-piece (flanged fitting) • Mount with a flow-through chamber • Mount in an open tank (long-stem meter) • Mount in a closed tank (long-...
Page 16 - Mount in free-stream application (weldolet
Free-stream (flanged fitting) meter installation Figure 2-1: B A STA TUS SCROLL SELECT Plan view of a vertical pipe installation A. 4-inch pipe for horizontal installations; 6-inch (152 mm) pipe for vertical installationsB. Size the recess mount so that the meter tines are inserted fully into the li...
Page 18 - Note
Note - Flow velocity at the pipe wall and fluid viscosity must be within the limits shown to ensurethat the fluid within the pocket is refreshed in a timely manner. This installation will notrespond as rapidly as the free-stream installation to step changes in viscosity. - The thermal mass of the fl...
Page 19 - Viscosity
2.4 Mount with a flow-through chamber Flow-through chambers are manufactured by Micro Motion, and are available with eitherweld-prepared ends or with flange or compression fittings for connection into the processpipelines. They are available with 1- inch NB, 2-inch NB, or 3-inch NB inlet and outlet ...
Page 20 - Flow-through chamber meter installation
Flow-through chamber meter installation Figure 2-4: A A. Optional temperature port Note • This flow-through chamber is a direct-insertion type chamber that does not have a thermowell anduses a ¾ -inch Swagelok connection. • The three compression fittings on the flow pockets ( ½ -inch drain, ¾ -inch ...
Page 22 - Meter placement (distance from objects and disturbed flow)
Meter placement (immersed in fluid) Figure 2-7: 4. Confirm the meter tines are placed away from objects and disturbed flow. Meter placement (distance from objects and disturbed flow) Figure 2-8: A A A. 200 mm 5. If flow exists, confirm the meter tines are aligned so that the flow is directed towards...
Page 23 - Meter placement (flow direction through tine gap); Confirm the meter tines are kept away from deposit buildup.; Meter placement (away from deposit buildup)
Meter placement (flow direction through tine gap) Figure 2-9: 6. Confirm the meter tines are kept away from deposit buildup. Meter placement (away from deposit buildup) Figure 2-10: 2.6 Mount in a closed tank (long-stem meter) 1. Attach the long-stem meter using the fitted flange attachment (shipped...
Page 26 - Meter placement (allowance for tank lid flexing)
Meter placement (immersed in fluid) Figure 2-14: 5. Confirm the meter placement has allowed for the flexing of the tank lid to preventthe meter from being pushed towards a tank wall or into the path of disturbed flow. Meter placement (allowance for tank lid flexing) Figure 2-15: A A A. 200 mm 6. Con...
Page 28 - Attach the PFA ring and circlip
Meter placement (away from deposit buildup) Figure 2-18: 2.7 Attach the PFA ring and circlip You attach the PFA ring (and circlip) around the boss on the underside of the meter flangeto center the meter tines within a 2-inch Schedule 40 or 80 pipe. The circlip holds the ringin place. Note If you are...
Page 29 - Attaching a PFA ring and circlip; Rotate the electronics on the meter (optional); Component to secure transmitter in place
Attaching a PFA ring and circlip Figure 2-19: B A C A. Circlip (not provided with self-locking PFA rings)B. PFA ringC. PFA ring and circlip attached 2.8 Rotate the electronics on the meter (optional) You can rotate the transmitter on the meter up to 90°.1. Using a 4 mm hex key, loosen the cap screw ...
Page 30 - Rotate the display on the transmitter; Display components; Power down the meter.; Rotate the display module to the desired position.
2.9 Rotate the display on the transmitter (optional) The display on the transmitter electronics module can be rotated 90° or 180° from theoriginal position. Display components Figure 2-21: B C D A D E A. Transmitter housing B. Sub-bezel C. Display module D. Display screws E. Display cover Procedure ...
Page 33 - Available output terminals and wiring requirements; Available output terminals and wiring; For meters connecting to a remote-mount 2700 FOUNDATION fieldbus; Available transmitter outputs; Transmitter version
3 Wiring Topics covered in this chapter: • Available output terminals and wiring requirements • Explosion-proof/flameproof or non-hazardous output wiring • Processor wiring for remote-mount 2700 FOUNDATION fieldbus ™ option • Wiring to external devices (HART multidrop) • Wiring to signal converters ...
Page 34 - output wiring; Wire the Analog outputs version in an explosion-proof/; Wire to the appropriate output terminal and pins (see
3.2 Explosion-proof/flameproof or non-hazardous output wiring 3.2.1 Wire the Analog outputs version in an explosion-proof/ flameproof or non-hazardous area CAUTION! Meter installation and wiring should be performed by suitably trained personnel only inaccordance with the applicable code of practice....
Page 35 - Wiring the Analog outputs version
Wiring the Analog outputs version Figure 3-1: mA1+ HART RS-485 PWR mA2 A A B RS-485 A RS-485 B C D B B A A A A. 24 VDCB. R load (250 Ω resistance) C. HART-compatible host or controller; and/or signal deviceD. Signal device Note For operating the milliamp outputs with a 24V supply, a maximum total lo...
Page 37 - Wiring the Discrete output version
Wiring the Discrete output version Figure 3-2: mA1+ HART RS-485 PWR DO A A B RS-485 A RS-485 B C E D B A A A A. 24 VDCB. R load (250 Ω resistance) C. HART-compatible host or controller; and/or signal deviceD. R load (500 Ω resistance recommended) E. Discrete input device Note • For operating the mil...
Page 38 - RS-485 entity parameters for the remote-mount 2700; RS-485 output and cable entity parameters; Cable parameters for intrinsically safe circuit (linear)
• Metal cable glands should be used where the cables enter the meter amplifier box. Unused cableports should be fitted with metal blanking plugs. 3.3 Processor wiring for remote-mount 2700 FOUNDATION fieldbus ™ option 3.3.1 RS-485 entity parameters for the remote-mount 2700 FOUNDATION fieldbus ™ opt...
Page 39 - Prepare the 4-wire cable
RS-485 output and cable entity parameters (continued) Table 3-2: Maximum external inductance (L o ) 260 µH Maximum external inductance/resistance ratio(L o /R o ) 124.4 µH/ Ω 3.3.2 Prepare the 4-wire cable Important For user-supplied cable glands, the gland must be capable of terminating the drain w...
Page 40 - -wire cable preparation
4-wire cable preparation Figure 3-3: Cable layout Run conduit to sensor Metal conduit Wrap the drain wires twice around the shield and cut off the excess drain wires. Micro Motion cable gland Pass the wires through the gland. Terminate the drain wires inside the gland. Cable glands Remove the core p...
Page 41 - -wire cable shielding; -wire cable types and usage; ) wires for the VDC connection, and one pair of white and green 22 AWG
4-wire cable shielding Figure 3-4: Assemble the Gland1. Fold the shield or braid back over the clamping insert and 1/8 inch (3 mm) past the O-ring. 2. Install the gland body into the conduit opening on the core processor housing.3. Insert the wires through gland body and tighten the gland nut onto t...
Page 42 - Twisted pair construction.; Processor wiring for the remote-mount 2700; transmitter
• Twisted pair construction. • Applicable hazardous area requirements, if the core processor is installed in ahazardous area. • Wire gauge appropriate for the cable length between the core processor and thetransmitter. • Wire gauge of 22 AWG or larger, with a maximum cable length of 1000 feet. 3.3.3...
Page 43 - Wiring to external devices (HART multidrop)
3.4 Wiring to external devices (HART multidrop) You can wire up to three external HART devices with the meter. The following informationprovides wiring diagrams for making those connections in safe and hazardousenvironments. Wiring Installation Manual 39
Page 46 - Wire to a signal converter/flow computer in an; Wiring to a signal converter/flow computer in an explosion-proof/
3.5.1 Wire to a signal converter/flow computer in an explosion-proof/flameproof or non-hazardous area Wiring to a signal converter/flow computer in an explosion-proof/ flameproof or non-hazardous area Figure 3-7: mA1+ HART RS-485 PWR TPS A A B 24 VDC RS-485 A RS-485 B A B A. Active HART host B. Acti...
Page 47 - Keep all ground leads as short as possible, less than 1; Check the joints in the pipeline or tank installation.
4 Grounding The meter must be grounded according to the standards that are applicable at the site.The customer is responsible for knowing and complying with all applicable standards. Prerequisites Micro Motion suggests the following guides for grounding practices: • In Europe, EN 60079-14 is applica...