Page 3 - Instruction Manual; OPM 4000 Opacity/Dust Density Monitor
Instruction Manual IM-105-4000, Original IssueAugust 2005 OPM 4000 http://www.raihome.com OPM 4000 Opacity/Dust Density Monitor ESSENTIAL INSTRUCTIONS READ THIS PAGE BEFORE PROCEEDING! Rosemount Analytical designs, manufactures and tests its products to meet many national and international standards...
Page 4 - PREFACE
Instruction Manual IM-105-4000, Original Issue August 2005 OPM 4000 ii PREFACE The purpose of this manual is to provide information concerning the components, functions, installation and maintenance of the OPM 4000. Some sections may describe equipment not used in your configuration. The user should...
Page 5 - Table of Contents
Instruction Manual IM-105-4000, Original IssueAugust 2005 OPM 4000 http://www.raihome.com Table of Contents Essential Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iPreface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...
Page 7 - Section 1; SYSTEM OVERVIEW
Instruction Manual IM-105-4000, Original IssueAugust 2005 OPM 4000 http://www.raihome.com Section 1 Description and Specifications System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1Principle of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . pa...
Page 9 - TRANSCEIVER WITH AUTO ZERO SPAN CAPABILITY
Instruction Manual IM-105-4000, Original IssueAugust 2005 1-3 OPM 4000 Figure 1-1. Component Relationships RD MD Aperture P Main Lamp TTL Bulls-Eye Projection Lens Retro Reflector Aperture V Zero Reflector Span Filter Span Filter out:Span Filter in: Zero Reflector out:Zero Reflector in: TRANSCEIVER ...
Page 13 - Section 2
Instruction Manual IM-105-4000, Original IssueAugust 2005 OPM 4000 http://www.raihome.com Section 2 Installation Installation Considerations . . . . . . . . . . . . . . . . . . . . . . . . page 2-2Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-2Mounting the Air ...
Page 15 - Sample Area
Instruction Manual IM-105-4000, Original IssueAugust 2005 2-3 OPM 4000 Alignment of Stack Flanges Stack flange alignment is described in Installation of Stack Flanges and is the first step in successful installation. The final beam alignment adjustments are described in the Beam Alignment Procedure....
Page 21 - Section 3; BEFORE STARTUP
Instruction Manual IM-105-4000, Original IssueAugust 2005 OPM 4000 http://www.raihome.com Section 3 Startup and Calibration Before Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-1Stack Exit Correlation Computation . . . . . . . . . . . . . . . . . page 3-2Startu...
Page 22 - EDIT KEYS
Instruction Manual IM-105-4000, Original Issue August 2005 OPM 4000 3-2 STACK EXIT CORRELATION COMPUTATION 1. The stack exit correlation is especially important to verify. If possible, all dimensions should be verified by actual measurements. 2. Measure and record inside stack dimensions at the meas...
Page 23 - MESSAGE
Instruction Manual IM-105-4000, Original IssueAugust 2005 3-3 OPM 4000 FACTORY OPLR DISPLAY Under the flip down door, press the EDIT (ESC) button [the red Edit (ESC) LED will light]. The message display will read QUICK MENU. Press the ENTER key, then the EDIT Ð key or hold and scroll down until the ...
Page 25 - Section 4; Fault Messages
Instruction Manual IM-105-4000, Original IssueAugust 2005 4-1 OPM 4000 Section 4 Operation OPM 4000 Operations and Adjustments . . . . . . . . . . . . . page 4-1Service Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-4 OPM 4000 OPERATIONS AND ADJUSTMENTS The OPM 400...
Page 29 - Section 5
Instruction Manual IM-105-4000, Original IssueAugust 2005 OPM 4000 http://www.raihome.com Section 5 Zero and Span Calibration Clear on Stack Zero and Span Calibration . . . . . . . . . . . . page 5-1Zero Reflector Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . page 5-2Span Filter Mark ...
Page 31 - SPAN FILTER MARK
Instruction Manual IM-105-4000, Original IssueAugust 2005 5-3 OPM 4000 Figure 5-3. Zero Reflector 5. Insert a 1/16 in. Allen wrench into the adjustment set screw located on the top of the zero reflector (Figure 5-3). Turn set screw clockwise 1/8 turn. 6. Remove the Allen wrench and initiate a zero u...
Page 33 - Section 6; Procedure
Instruction Manual IM-105-4000, Original IssueAugust 2005 6-1 OPM 4000 Section 6 On Line Zero Reflector Option Using the On Line Zero Reflector . . . . . . . . . . . . . . . . . . . page 6-1 USING THE ON LINE ZERO REFLECTOR The Micro-turn 200 on-line test and audit system may be used for: • Opacity ...
Page 35 - Micro-turn Parts List
Instruction Manual IM-105-4000, Original IssueAugust 2005 6-3 OPM 4000 Course Adjustments Opacity is below zero and you can not reach zero after you have turned the adjustment knob as far as it will go into the Micro-turn housing — perform the following procedure: 1. Hold the Micro-turn in your hand...
Page 37 - Section 7
Instruction Manual IM-105-4000, Original IssueAugust 2005 OPM 4000 http://www.raihome.com Section 7 Maintenance Preventive / Corrective Maintenance Schedule . . . . . . . . page 7-1Control Unit Preventive Maintenance . . . . . . . . . . . . . . . . page 7-3 PREVENTIVE / CORRECTIVE MAINTENANCE SCHEDU...
Page 41 - Section 8; TROUBLESHOOTING
Instruction Manual IM-105-4000, Original IssueAugust 2005 8-1 OPM 4000 Section 8 Troubleshooting Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8-1 TROUBLESHOOTING Problem Possible Cause Remedy Control unit reads 100%, both bargraphs are blinking, Alarm LED is...
Page 43 - Section 9; SPARE PARTS
Instruction Manual IM-105-4000, Original IssueAugust 2005 OPM 4000 http://www.raihome.com Section 9 Replacement Parts Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 9-1 SPARE PARTS Level I, General maintenance supplies recommended for all users. Level II, ...
Page 45 - Drawings
Instruction Manual IM-105-4000, Original IssueAugust 2005 OPM 4000 http://www.raihome.com Section 10 Drawings Mounting: Under 6 ft (1,8 m) Diameter . . . . . . . . . . . . . . . . . . . page 10-2Mounting: Over 6 ft (1,8 m) Diameter . . . . . . . . . . . . . . . . . . . . page 10-3Air Purge/Weather C...
Page 50 - CONTROL
Instruction Manual IM-105-4000, Original Issue August 2005 OPM 4000 10-6 CONTROL UNIT DIMENSIONS 3/4 in. (19,05 mm) Conduit KO 0.5 in. (12,7 mm) 0.75 in. (19,1 mm) 1/8 in. (3,175 mm) Hex Socket Gasket Flange Gasket 0.50 in. (12,7 mm) max. 8.00 in. (203,2 mm) 7.38 in (187,5 mm) Removable Rear Cover F...
Page 52 - TYPICAL
Instruction Manual IM-105-4000, Original Issue August 2005 OPM 4000 10-8 TYPICAL SYSTEM WIRING (SHEET 1 OF 2) TYPICAL SYSTEM WIRING (Sheet 1 of 2) OPM 4000 Control Unit (for Terminal ID Detail refer to Control Unit Terminal Identification Drawing)
Page 55 - Appendix A
Instruction Manual IM-105-4000, Original IssueAugust 2005 OPM 4000 http://www.raihome.com Appendix A Safety Data Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page A-2
Page 56 - IMPORTANT
Instruction Manual IM-105-4000, Original Issue August 2005 OPM 4000 A-2 SAFETY INSTRUCTIONS IMPORTANT SAFETY INSTRUCTIONS FOR THE WIRING AND INSTALLATION OF THIS APPARATUS The following safety instructions apply specifically to all EU member states. They should be strictly adhered to in order to ass...
Page 57 - BELANGRIJK
Instruction Manual IM-105-4000, Original IssueAugust 2005 A-3 OPM 4000 BELANGRIJK Veiligheidsvoorschriften voor de aansluiting en installatie van dit toestel. De hierna volgende veiligheidsvoorschriften zijn vooral bedoeld voor de EU lidstaten. Hier moet aan gehouden worden om de onderworpenheid aan...
Page 58 - VIGTIGT
Instruction Manual IM-105-4000, Original Issue August 2005 OPM 4000 A-4 VIGTIGT Sikkerhedsinstruktion for tilslutning og installering af dette udstyr. Følgende sikkerhedsinstruktioner gælder specifikt i alle EU-medlemslande. Instruktionerne skal nøje følges for overholdelse af Lavsspændingsdirektive...
Page 60 - TÄRKEÄÄ
Instruction Manual IM-105-4000, Original Issue August 2005 OPM 4000 A-6 TÄRKEÄÄ Turvallisuusohje, jota on noudatettava tämän laitteen asentamisessa ja kaapeloinnissa. Seuraavat ohjeet pätevät erityisesti EU:n jäsenvaltioissa. Niitä täytyy ehdottomasti noudattaa jotta täytettäisiin EU:n matalajännite...
Page 62 - WICHTIG
Instruction Manual IM-105-4000, Original Issue August 2005 OPM 4000 A-8 WICHTIG Sicherheitshinweise für den Anschluß und die Installation dieser Geräte. Die folgenden Sicherheitshinweise sind in allen Mitgliederstaaten der europäischen Gemeinschaft gültig. Sie müssen strickt eingehalten werden, um d...
Page 63 - IMPORTANTE
Instruction Manual IM-105-4000, Original IssueAugust 2005 A-9 OPM 4000 IMPORTANTE Norme di sicurezza per il cablaggio e l'installazione dello strumento. Le seguenti norme di sicurezza si applicano specificatamente agli stati membri dell'Unione Europea, la cui stretta osservanza è richiesta per garan...
Page 64 - VIKTIG
Instruction Manual IM-105-4000, Original Issue August 2005 OPM 4000 A-10 VIKTIG Sikkerhetsinstruks for tilkobling og installasjon av dette utstyret. Følgende sikkerhetsinstruksjoner gjelder spesifikt alle EU medlemsland og land med i EØS-avtalen. Instruksjonene skal følges nøye slik at installasjone...
Page 67 - VIKTIGT
Instruction Manual IM-105-4000, Original IssueAugust 2005 A-13 OPM 4000 VIKTIGT Säkerhetsföreskrifter för kablage och installation av denna apparat. Följande säkerhetsföreskrifter är tillämpliga för samtliga EU-medlemsländer. De skall följas i varje avseende för att överensstämma med Lågspännings di...
Page 69 - WARRANTY
WARRANTY Rosemount Analytical warrants that the equipment manufactured and sold by it will, upon shipment, be free of defects in workmanship or material. Should any failure to conform to this warranty become apparent during a period of one year after the date of shipment, Rosemount Analytical shall,...
